This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Effect of Thermal Barrier Coating on Performance and Emissions of a DI Diesel Engine
Technical Paper
2019-32-0526
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
Recycling is an attractive solution to problems associated with the disposal of industrial and municipal wastes that are significantly available worldwide. Plastic in different forms is used in many applications day-to-day life. Some plastics can be converted into fuel or energy by thermal and catalytic degradation of plastic waste through pyrolysis processes. The oil obtained from pyrolysis of waste plastic can be used as an alternative fuel for CI engines. Most of the cases, it is reported by many researchers that the engine performance of a CI engine would be inferior when it is run on plastic pyrolysis oil (PPO) or its diesel blends than the diesel-fueled diesel engine operation. Reducing heat loss from engine components may improve the thermal efficiency and reduce fuel consumption of a CI engine. The heat loss can be reduced in CI engines by introducing thermal barrier coating (TBC). In this investigation, the effect of TBC on the performance and emissions of a CI engine run on PPO and its diesel blends was studied. For the investigation, a single cylinder, four stroke, air cooled, direct injection (DI) diesel engine developing a power of 4.4kW at a rated speed of 1500rpm was used. The PPO obtained from a pyrolysis plant was blended with diesel at four different percentages. The blends were denoted as PPO10, PPO20, PPO30 and PPO40, and the blends were used as test fuels in the test engine. The numeric value followed after PPO suggests the percentage of PPO in the blend. An optimum blend was chosen based on the performance and emission parameters alongside diesel operation of the same engine. Further, the piston of the test engine was coated with YSZ and YSZ+CeO2 separately and the experiments were conducted. The obtained performance and emission parameters of the coated engine fueled with an optimum PPO blend were compared with those of the diesel operation and presented in this paper.
Authors
- Yogeshwar Paik - Department of Mechanical Engineering, National Institute of
- Chinmaya Ranjan Sahu - Department of Mechanical Engineering, National Institute of
- Krishna Kumar Pandey - Department of Mechanical Engineering, National Institute of
- Saroj Kumar Barik - Department of Mechanical Engineering, National Institute of
- S. Murugan - Department of Mechanical Engineering, National Institute of
- Debidutta Debasish - CSIR- Institute of Minerals and Materials Technology, Bhuban
Citation
Paik, Y., Sahu, C., Pandey, K., Barik, S. et al., "Effect of Thermal Barrier Coating on Performance and Emissions of a DI Diesel Engine," SAE Technical Paper 2019-32-0526, 2020, https://doi.org/10.4271/2019-32-0526.Data Sets - Support Documents
| Title | Description | Download |
|---|---|---|
| Unnamed Dataset 1 | ||
| Unnamed Dataset 2 | ||
| Unnamed Dataset 3 | ||
| Unnamed Dataset 4 | ||
| Unnamed Dataset 5 |
Also In
References
- Kalargaris , I. , Guohong T. , and Sai , Gu. Combustion, performance and emission analysis of a DI diesel engine using plastic pyrolysis oil Fuel Processing Technology 2017 10.1016/j.fuproc.2016.11.016
- Sharuddin , S. , Dayana A. , Faisal A. , Aroua , M.K. et al. A Review on Pyrolysis of Plastic Wastes Energy Conversion and Management115 2016 308 26 10.1016/j.enconman.2016.02.037
- Kumar , S. , Gupta , R. , Murugan , S. , and Singh , R.K. Performance and emission analysis of blends of waste plastic oil obtained by catalytic pyrolysis of waste HDPE with diesel in a CI engine Energy Conversion and Management 74 2013 323 331 10.1016/j.enconman.2013.05.028
- Hejwowski , T. , and Weronski , A. The effect of thermal barrier coatings on diesel engine performance Vacuum 65 3-4 2002 427 432 10.1016/s0042-207x(01)00452-3
- Thiruselvam , K. Thermal Barrier Coatings in Internal Combustion Engines Journal of Chemical and Pharmaceutical Sciences 0974-2115
- Nileshkumar Kagdi D. , Jani , R.J. , Rathod , G. , et al. Effect of Blend Ratio of Plastic Pyrolysis Oil and Diesel Fuel on the Performance of Single Cylinder CI Engine International Journal of Science Technology & Engineering 1 11 2015 www.ijste.org
- Sharuddin , S. , Abnisa , F. , Daud , W.M.A.W. , Aroua , M.K.. et al. Pyrolysis of Plastic Waste for Liquid Fuel Production as Prospective Energy Resource IOP Conference Series: Materials Science and Engineering 334 012001 10.1088/1757-899x/334/1/012001
- Bridgwater , A.V. Review of Fast Pyrolysis of Biomass and Product Upgrading Biomass and Bioenergy 38 10.1016/j.biombioe.2011.01.048
- Onwudili , J. , Insura , N. , and Williams , P. Composition of products from the pyrolysis of polyethylene and polystyrene in a closed batch reactor: Effects of temperature and residence time Journal of Analytical and Applied Pyrolysis 86 2 2009 10.1016/j.jaap.2009.07.008
- Liu , Y. , Qian , J. , and Wang , J. Pyrolysis of polystyrene waste in a fluidized-bed reactor to obtain styrene monomer and gasoline fraction Fuel Processing Technology 63 1 2000 45 55 10.1016/s0378-3820(99)00066-1
- Demirbas , A. Pyrolysis of municipal plastic wastes for recovery of gasoline-range hydrocarbons Journal of Analytical and Applied Pyrolysis 72 1 2004 97 102 10.1016/j.jaap.2004.03.001
- Czajczynska , D. , Anguilano , L. , Ghazal , H. , Krzyzynska , R. , Reynolds , A.J. , Spencer , N. and Jouhara , H. , et al. Potential of pyrolysis processes in the waste management sector Thermal Science and Engineering Progress 3 2017 171 197 10.1016/j.tsep.2017.06.003
- Çepeliogullar , O. , and Pütün , A. Thermal and kinetic behaviors of biomass and plastic wastes in copyrolysis ICOEST Cappadocia 75 2013 1 13 10.1016/j.enconman.2013.06.036
- Sarker , M. , Kabir , A. , Rashid , M. , Molla , M. , et al. Waste Polyethylene Terephthalate (PETE-1) Conversion into Liquid Fuel Journal of Fundamentals of Renewable Energy and Applications 1 2011 1 5 10.4303/jfrea/r101202
- Ahmad , I. , Khan , M. , Khan , H. , Ishaq , M. , et al. Pyrolysis Study of Polypropylene and Polyethylene Into Premium Oil Products International Journal of Green Energy 12 7 2014 663 671 10.1080/15435075.2014.880146
- Jan , M. , Shah , J. , Gulab H. Catalytic degradation of waste high-density polyethylene into fuel products using BaCO3 as a catalyst Discovery 23 2014 748 10.1016/j.fuproc.2010.05.017
- Desai , S. B. and Galage , C.K. Production and analysis of pyrolysis oil from waste plastic in Kolhapur city International Journal of Engineering Research and General Science 3 1 2015 590 595
- Pinto , F. , Costa , P. , Gulyurtlu , I. , and Cabrita , I. Pyrolysis of plastic wastes. 1. Effect of plastic waste composition on product yield Journal of Analytical and Applied Pyrolysis 51 1-2 1999 39 55 10.1016/s0165-2370(99)00007-8
- Blazsó , Marianne Composition of Liquid Fuels Derived from the Pyrolysis of Plastics Feedstock Recycling and Pyrolysis of Waste Plastics 2006 315 342 10.1002/0470021543.ch12
- IndiaMART.com July 28, 2019 https://www.indiamart.com/goverdhan-energy-petrochemical/
- Barnwal Shubham Bissa , C. Thermal Barrier Coating System and Different Processes to apply them-A Review Home - IJIRSET::HIGH IMPACT FACTOR JOURNAL September 9, 2015 http://www.ijirset.com/upload/2015/september/72_14 _Thermal.pdf
- Gupta , M. Design of Thermal Barrier Coatings Springer Briefs in Materials 2015 10.1007/978-3-319-17254-5
- Sodeoka , S. , Suzuki , M. , Ueno , K. , Sakuramoto , H. , et al. Thermal and mechanical properties of ZrO2-CeO2 plasma-sprayed coatings Journal of Thermal Spray Technology 6 3 1997 361 367 10.1007/s11666-997-0071-z
- Heintze , G.N. and McPherson , R. Fracture toughness of plasma-sprayed zirconia coatings Surface and Coatings Technology 34 1 1988 15 23 10.1016/0257-8972(88)90084-9
- Lee , C. H. , Kim , H. K. , Choi , H. S. , and Ahn , H. S. Phase transformation and bond coat oxidation behavior of plasma-sprayed zirconia thermal barrier coating Surface and Coatings Technology 124 1 2000 1 12 10.1016/s0257-8972(99)00517-4
- Thornton , John Amit , Majumdar Grant , McAdam Enhanced cerium migration in ceria-stabilised zirconia Surface and Coatings Technology 94-95 1997 112 117 10.1016/s0257-8972(97)00487-8
- Peraudeau , G. , Sibieude , F. , Priem , T. , Rigal , E. et al. Chemical and Structural Characterisation of Quenched Ceria (Yttria) Stabilised Zirconia or Hafnia Ceramics for Plasma Coatings 507 512 The 14th International Thermal Spray Conference: Thermal Spray-Current Status and Future Trends (Kobe Japan, May 1995) A. Ohmori High Temperature Society of Japan, Osaka 1995
- DIN EN ISO 14917:2017-08 2017 10.31030/2588876
- Kaimal , V. K. , and Vijayabalan , P. 2015 A detailed study of combustion characteristics of a DI diesel engine using waste plastic oil and its blends Energy Conversion and Management 105 951 956 10.1016/j.enconman.2015.08.043
- Kalargaris , I. , Tian , G. , and Gu , S. 2017 Experimental evaluation of a diesel engine fuelled by pyrolysis oils produced from low-density polyethylene and ethylene-vinyl acetate plastics Fuel Processing Technology 161 10.1016/j.fuproc.2017.03.014
- Ganesan , V. Internal Combustion Engines New York McGraw-Hill 2012
- Heywood , J. B. Internal Combustion Engine Fundamentals McGraw-Hill Inc 1988
- Greeves , G. , Khan , I. , Wang , C. , Fenne , I. Origins of hydrocarbons emissions from diesel engines SAE Tech. Pap. ( 770259 ) 1977
- Mendez , S. , Kashdan , J. , Bruneaux , G. , Thirouard B. , et al. Formation of unburned hydrocarbons in low temperature diesel combustion SAE Tech. Pap. ( 2009-01-2729 ) 2009
- Morel , T. , Keribar , R. , Blumberg , P. , and Fort , E. Examination of Key Issues in Low Heat Rejection Engines SAE Technical Paper Series. 10.4271/860316
- Azadi , M. , Farrahi , G. , and Moridi , A. Optimization of Air Plasma Sprayed Thermal Barrier Coating Parameters in Diesel Engine Applications Journal of Materials Engineering and Performance 22 11 3530 3538 10.1007/s11665-013-0629-5
- Sivakumar , G. , and Kumar , S. Investigation on effect of Yttria Stabilized Zirconia coated piston crown on performance and emission characteristics of a Diesel Engine Alexandria Engineering Journal 53 4 787 794 10.1016/j.aej.2014.08.003
- Martynov , S. , Kazachenok , M. , Shugurov , R. , Kasterov , A. , et al. Enhancement of thermal cycling resistance of EB-PVD YSZ and CeO2 thermal barrier coatings by deposition of a Ni-Al bond coat 10.1063/1.5084400
- Cerit , M. , Ayhan , V. , Parlak , A. , and Yasar , H. Thermal Analysis of a Partially Ceramic Coated Piston: Effect on Cold Start HC Emission in a Spark Ignition Engine Applied Thermal Engineering 31 23 2011 10.1016/j.applthermaleng.2010.09.015