This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Implementation of Reconfigurable Manufacturing Systems in the Manufacturing of Turbo Charger Turbine Housing
Technical Paper
2019-28-0135
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
Today manufacturing industries have become more competitive and to survive, industries should be capable of accommodating the sudden market change. The conventional manufacturing systems like Dedicated Manufacturing Lines (DMLs) can produce high volume of product but difficult to cater to varying product types. On the other hand, Flexible Manufacturing System (FMS) is capable of handling product variety but not suited for mass production, The Reconfigurable Manufacturing System (RMS) gives the advantage of both the system, as it has the capability to adjust to both high volume requirement and product variety, and it able to upgrade to new process technology with minimal effort. In this work the reconfiguration is carried out in machine and system level. At machine level, a new inspection machine is proposed which can be used for multiple products with minimal adjustments and a special drilling and bore tool is suggested to reduce the cycle time and ramp up time when product changes. At system level a new layout is proposed which can handle multiple products effectively and which requires less space compared with the present layout, Discrete event simulation software Arena and Flexsim are used to simulate the proposed manufacturing system with stochastic nature. The simulation results of conventional and proposed systems are compared and presented.
Authors
- Kumaran Aravindh - Turbo Energy Private Ltd.
- Kumaran Arun - Turbo Energy Private Ltd.
- Kumar Raja - Vellore Institute of Technology
- Chooriyaparambil Damodaran Naiju - Vellore Institute of Technology
- Soundararajan Thiagarajan - Vellore Institute of Technology
- Murugan Vanamurthy - Turbo Energy Private Ltd
Citation
Aravindh, K., Arun, K., Raja, K., Naiju, C. et al., "Implementation of Reconfigurable Manufacturing Systems in the Manufacturing of Turbo Charger Turbine Housing," SAE Technical Paper 2019-28-0135, 2019, https://doi.org/10.4271/2019-28-0135.Data Sets - Support Documents
| Title | Description | Download |
|---|---|---|
| Unnamed Dataset 1 | ||
| Unnamed Dataset 2 | ||
| Unnamed Dataset 3 | ||
| Unnamed Dataset 4 |
Also In
References
- Koren , Y. , Heisel , U. , Jovane , F. , Moriwaki , T. et al. Reconfigurable Manufacturing Systems CIRP Annals 48 527 540 1999
- Mehrabi , M. , Ulsoy , A. , Koren , Y. , and Heytler , P. Journal Of Intelligent Manufacturing 13 2 135 146 2002
- Li , J. , Dai , X. , and Meng , Z. Improved Net Rewriting Systems-Based Rapid Reconfiguration of Petri Net Logic Controllers 31st Annual Conference of IEEE Industrial Electronics Society, 2005, IECON 2005 2005
- Deif , A.M. and Elmaraghy , W.H. A Systematic Design Approach for Reconfigurable Manufacturing Systems Advances in Design Springer Series in Advanced Manufacturing 219 228 2006
- Spicer , P. and Carlo , H.J. Integrating Reconfiguration Cost into the Design of Multi-Period Scalable Reconfigurable Manufacturing Systems Journal of Manufacturing Science and Engineering
- Elmaraghy , H.A. Flexible and Reconfigurable Manufacturing Systems Paradigms International Journal of Flexible Manufacturing Systems 17 261 276 2005
- Bruccoleri , M. , Pasek , Z.J. , and Koren , Y. Operation Management in Reconfigurable Manufacturing Systems: Reconfiguration for Error Handling International Journal of Production Economics 100 87 100 2006
- Galan , R. , Racero , J. , Eguia , I. , and Garcia , J.M. A Systematic Approach for Product Families Formation in Reconfigurable Manufacturing Systems Robotics and Computer-Integrated Manufacturing 23 489 502 2007
- Bi , Z.M. , Lang , S.Y.T. , Verner , M. , and Orban , P. Development of Reconfigurable Machines The International Journal of Advanced Manufacturing Technology 39 1227 1251 2007
- Ren , S.C. , Xu , D. , Wang , F. , and Tan , M. Timed Event Graph-Based Cyclic Reconfigurable Flow Shop Modelling and Optimization International Journal of Production Research 45 143 156 2007
- Singh , R.K. , Khilwani , N. , and Tiwari , M.K. Justification for the Selection of a Reconfigurable Manufacturing System: A Fuzzy Analytical Hierarchy Based Approach International Journal of Production Research 45 3165 3190 2007
- Li , J. , Dai , X. , and Meng , Z. Improved Net Rewriting System-Based Approach to Model Reconfiguration of Reconfigurable Manufacturing Systems The International Journal of Advanced Manufacturing Technology 37 1168 1189 2007
- Zhang , L. and Rodrigues , B. Modelling Reconfigurable Manufacturing Systems with Coloured Timed Petri Nets International Journal of Production Research 47 4569 4591 2009
- Koren , Y. and Shpitalni , M. Design of Reconfigurable Manufacturing Systems Journal of Manufacturing Systems 29 130 141 2010
- Andersen , A.-L. , Nielsen , K. , and Brunoe , T.D. Prerequisites and Barriers for the Development of Reconfigurable Manufacturing Systems for High Speed Ramp-up Procedia CIRP 51 7 12 2016
- Koren , Y. , Wang , W. , and Gu , X. Value Creation through Design for Scalability of Reconfigurable Manufacturing Systems International Journal of Production Research 55 1227 1242
- Prasad , D. and Jayswal , S.C. Reconfigurability Consideration and Scheduling of Products in a Manufacturing Industry International Journal of Production Research 56 6430 6449 2017
- Koren , Y. , Gu , X. , and Guo , W. Reconfigurable Manufacturing Systems: Principles, Design, and Future Trends Frontiers of Mechanical Engineering 13 121 136 2018