This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Parameter Optimization during Minimum Quantity Lubrication Turning of Inconel 625 Alloy with CUO, Al 2 O 3 and CNT Nanoparticles Dispersed Vegetable-Oil-Based Cutting Fluid
Technical Paper
2019-28-0061
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
Inconel 625, nickel based alloy, is found in gas turbine blades, seals, rings, shafts, and turbine disks. On the other hand, the manufacturing of this alloy is challenging, mainly when machining processes are used due to excellent mechanical properties. Application of nanofluids in minimum quantity lubrication (MQL) shows gaining importance in the machining process, which is economical and eco-friendly. The principal objective of this investigational work is to study the influence of three types of nanofluids in the MQL turning of Inconel 625 nickel based alloys. The used nanofluids are multi-walled carbon nanotubes (CNT), alumina (Al2O3) and copper oxide (CUO) dispersed in vegetable oil. Taguchi-based L27 orthogonal array is used for the experimental design. The parameter optimization of design variables over response is carried out by the use of Taguchi-based derringer's desirability function. The design variables are machining parameters (speed, feed), nanofluids (Al2O3, CNT, CUO), and three different weight percentage (0.1, 0.25, and 0.5 wt. %). The results showed that minimum values of surface roughness could be achieved at 0.10 wt. % of nanoparticles, CNT nanofluids, a cutting speed of 40 m/min and a feed rate of 0.17 mm/rev. In the interim, minimal tool wear can be achieved by the application of 0.50 wt% nanoparticle concentration, Al2O3 nanofluids, 40 m/min speed and 0.14 mm/rev feed rate. Further statistical analysis emphasized that cutting velocity and nanofluids have a significant effect on Ra and Vba. Abrasion and small adhesion are the dominant wear types. Desirability analysis revealed 0.5 wt.%, Al2O3 nanofluids, 40 m/min and 0.20 mm/rev are found as optimized parameter levels which simultaneously optimize the surface roughness and flank wear. At the optimized cutting conditions, Al2O3 nanofluids exhibit the improvement of Ra and Vba by 9.0% 4.26%, and 5.4%, 65% as compared to CNT and CUO nanofluids. Thus the Al2O3 nanofluids show the overall performance on machinability characteristics that of CNT and CUO nanofluids. This finding is a step towards sustainable machining of difficult-to-process material such as nickel based alloy.
Authors
Topic
Citation
Kannan, V. and Sundararajan, D., "Parameter Optimization during Minimum Quantity Lubrication Turning of Inconel 625 Alloy with CUO, Al2O3 and CNT Nanoparticles Dispersed Vegetable-Oil-Based Cutting Fluid," SAE Technical Paper 2019-28-0061, 2019, https://doi.org/10.4271/2019-28-0061.Data Sets - Support Documents
Title | Description | Download |
---|---|---|
Unnamed Dataset 1 | ||
Unnamed Dataset 2 | ||
Unnamed Dataset 3 | ||
Unnamed Dataset 4 | ||
Unnamed Dataset 5 | ||
Unnamed Dataset 6 | ||
Unnamed Dataset 7 |
Also In
References
- Venkatesan , K. , Ramanujam , R. , and Kuppan , P. Parametric Modeling and Optimization of Laser Scanning Parameters during Laser Assisted Machining of Inconel 718 Optics and Laser Technology 78 10 18 2016 10.1016/j.optlastec.2015.09.021
- Li , S. , Wei , Q. , Shi , Y. , Zhu , Z. , and Zhang , D. Microstructure Characteristics of Inconel 625 Superalloy Manufactured by Selective Laser Melting Journal of Materials Science and Technology 31 9 946 952 2015 10.1016/j.jmst.2014.09.020
- Lotfi , M. , Jahanbakhsh , M. , and Farid , A.A. Wear Estimation of Ceramic and Coated Carbide Tools in Turning of Inconel 625: 3D FE Analysis Tribology International 99 107 116 2016 10.1016/j.triboint.2016.03.008
- Yıldırım , Ç.V. , Sarıkaya , M. , Kıvak , T. , and Şirin , Ş. The Effect of Addition of hBN Nanoparticles to Nanofluid-MQL on Tool Wear Patterns, Tool Life, Roughness and Temperature in Turning of Ni-Based Inconel 625 Tribology International 134 443 456 2019 10.1016/j.triboint.2019.02.027
- Thakur , A. and Gangopadhyay , S. Dry Machining of Nickel-Based Super Alloy as a Sustainable Alternative Using TiN/TiAlN Coated Tool Journal of Cleaner Production 129 256 268 2016 10.1016/j.jclepro.2016.04.074
- Mia , M. , Gupta , M.K. , Lozano , J.A. , Carou , D. et al. Multi-Objective Optimization and Life Cycle Assessment of Eco-Friendly Cryogenic N2 Assisted Turning of Ti-6Al-4V Journal of Cleaner Production 210 121 133 2019 10.1016/j.jclepro.2018.10.334
- Gupta , M.K. , Mia , M. , Singh , G. , Pimenov , D.Y. et al. Hybrid Cooling-Lubrication Strategies to Improve Surface Topography and Tool Wear in Sustainable Turning of Al 7075-T6 Alloy The International Journal of Advanced Manufacturing Technology 101 1 15 2018 10.1007/s00170-018-2870-4
- Vasu , V. and Kumar , K.M. Analysis of Nanofluids as Cutting Fluid in Grinding EN-31 Steel Nano-Micro Letters 3 4 209 214 2011 10.3786/nml.v3i4.p209-214
- Sarkar , J. A Critical Review on Convective Heat Transfer Correlations of Nanofluids Renewable and Sustainable Energy Reviews 15 6 3271 3277 2011 10.1016/j.rser.2011.04.025
- Vasu , V. and Pradeep Kumar Reddy , G. Effect of Minimum Quantity Lubrication with Al 2 O 3 Nanoparticles on Surface Roughness, Tool Wear and Temperature Dissipation in Machining Inconel 600 Alloy Proceedings of the Institution of Mechanical Engineers, Part N: Journal of Nano Engineering and Nano Systems 225 1 3 16 2011 10.1177/1740349911427520
- Ali , M.A.M. , Azmi , A.I. , Khalil , A.N.M. , and Leong , K.W. Experimental Study on Minimal Nano Lubrication with Surfactant in the Turning of Titanium Alloys The International Journal of Advanced Manufacturing Technology 92 1-4 117 127 2017 10.1007/s00170-017-0133-4
- Rapeti , P. , Pasam , V.K. , Gurram , K.M.R. , and Revuru , R.S. Performance Evaluation of Vegetable Oil Based Nano Cutting Fluids in Machining Using Grey Relational Analysis-A Step towards Sustainable Manufacturing Journal of Cleaner Production 172 2862 2875 2018 10.1016/j.jclepro.2017.11.127
- Rabiei , F.A.R.S.H.A.D. , Rahimi , A.R. , and Mohamad , J.H. Performance Improvement of Eco-Friendly MQL Technique by Using Hybrid Nanofluid and Ultrasonic-Assisted Grinding The International Journal of Advanced Manufacturing Technology 93 1-4 1001 1015 2017 10.1007/s00170-017-0521-9
- Eltaggaz , A. , Hegab , H. , Deiab , I. , and Kishawy , H.A. Hybrid Nano-Fluid-Minimum Quantity Lubrication Strategy for Machining Austempered Ductile Iron (ADI) International Journal on Interactive Design and Manufacturing (IJIDeM) 12 4 1273 1281 2018 10.1007/s12008-018-0491-7
- Talib , N. and Rahim , E.A. Performance of Modified Jatropha Oil in Combination with Hexagonal Boron Nitride Particles as a Bio-Based Lubricant for Green Machining Tribology International 118 89 104 2018 10.1016/j.triboint.2017.09.016
- Revuru , R.S. , Pasam , V.K. , Syed , I. , and Paliwal , U.K. Development of Finite Element Based Model for Performance Evaluation of Nano Cutting Fluids in Minimum Quantity Lubrication CIRP Journal of Manufacturing Science and Technology 21 75-85 2018 10.1016/j.cirpj.2018.02.005
- Hegab , H. , Umer , U. , Soliman , M. , and Kishawy , H.A. Effects of Nano-Cutting Fluids on Tool Performance and Chip Morphology during Machining Inconel 718 The International Journal of Advanced Manufacturing Technology 96 9-12 3449 3458 2018 10.1007/s00170-018-1825-0
- Paturi , U.M.R. , Maddu , Y.R. , Maruri , R.R. , and Narala , S.K.R. Measurement and Analysis of Surface Roughness in WS2 Solid Lubricant Assisted Minimum Quantity Lubrication (MQL) Turning of Inconel 718 Procedia CIRP 40 138 143 2016 10.1016/j.procir.2016.01.082
- Behera , B.C. , Setti , D. , Ghosh , S. , and Rao , P.V. Spreadability Studies of Metal Working Fluids on Tool Surface and its Impact on Minimum Amount Cooling and Lubrication Turning Journal of Materials Processing Technology 244 1 16 2017 10.1016/j.jmatprotec.2017.01.016
- Gupta , M.K. , Sood , P.K. , and Sharma , V.S. Optimization of Machining Parameters and Cutting Fluids during Nano-Fluid Based Minimum Quantity Lubrication Turning of Titanium Alloy by Using Evolutionary Techniques Journal of Cleaner Production 135 1276 1288 2016 10.1016/j.jmatprotec.2017.01.016
- Lima , F.F. , Sales , W.F. , Costa , E.S. , da Silva , F.J. , Machado , Á.R. Wear of Ceramic Tools when Machining Inconel 751 Using Argon and Oxygen as Lubri-Cooling Atmospheres Ceramics International 4 1 677 685 2017 10.1016/j.ceramint.2016.09.214
- Musavi , S.H. , Davoodi , B. , and Niknam , S.A. Effects of Reinforced Nanoparticles with Surfactant on Surface Quality and Chip Formation Morphology in MQL-Turning of Superalloys Journal of Manufacturing Processes 40 128 139 2019 10.1016/j.jmapro.2019.03.014
- Jamil , M. , Khan , A.M. , Hegab , H. , Gong , L. et al. Effects of Hybrid Al 2 O 3 -CNT Nanofluids and Cryogenic Cooling on Machining of Ti-6Al-4V The International Journal of Advanced Manufacturing Technology 1 15 2019 10.1007/s00170-019-03485-9
- Mia , M. , Gupta , M.K. , Singh , G. , Królczyk , G. , and Pimenov , D.Y. An Approach to Cleaner Production for Machining Hardened Steel Using Different Cooling-Lubrication Conditions Journal of Cleaner Production 187 1069 1081 2018 10.1016/j.jclepro.2018.03.279
- Kumar , R. , Sahoo , A.K. , Mishra , P.C. , and Das , R.K. Measurement and Machinability Study under Environmentally Conscious Spray Impingement Cooling Assisted Machining Measurement 135 913 927 2019 10.1016/j.measurement.2018.12.037
- Sharma , A.K. , Tiwari , A.K. , Dixit , A.R. , Singh , R.K. , and Singh , M. Novel Uses of Alumina/Graphene Hybrid Nanoparticle Additives for Improved Tribological Properties of Lubricant in Turning Operation Tribology International 119 99 111 2018 10.1016/j.triboint.2017.10.036
- Mia , M. , Dey , P.R. , Hossain , M.S. , Arafat , M.T. et al. Taguchi S/N Based Optimization of Machining Parameters for Surface Roughness, Tool Wear and Material Removal Rate in Hard Turning under MQL Cutting Condition Measurement 122 380 391 2018 10.1016/j.measurement.2018.02.016
- Kuzu , A.T. , Bijanzad , A. , and Bakkal , M. Experimental Investigations of Machinability in the Turning of Compacted Graphite Iron Using Minimum Quantity Lubrication Machining Science and Technology 19 4 559 576 2015 10.1080/10910344.2015.1085313
- Musavi , S.H. , Davoodi , B. , and Niknam , S.A. Effects of Reinforced Nanoparticles with Surfactant on Surface Quality and Chip Formation Morphology in MQL-Turning of Superalloys Journal of Manufacturing Processes 40 128 139 2019 10.1016/j.jmapro.2019.03.014
- Sharma , A.K. , Katiyar , J.K. , Bhaumik , S. , and Roy , S. Influence of Alumina/MWCNT Hybrid Nanoparticle Additives on Tribological Properties of Lubricants in Turning Operations Friction 7 2 153 168 2019 10.1007/s40544-018-0199-5
- Kannan , V.V. and Kannan , V. A Comparative Study on Machinability Characteristics in Dry Machining of Inconel X-750 Alloy Using Coated Carbide Inserts SAE Technical Paper 2018-28-0031 2018 10.4271/2018-28-0031
- Mia , M. and Dhar , N.R. Optimization of Surface Roughness and Cutting Temperature in High-Pressure Coolant-Assisted Hard Turning Using Taguchi Method The International Journal of Advanced Manufacturing Technology 88 1-4 739 753 2017 10.1007/s00170-016-8810-2
- Mia , M. , Khan , M.A. , Rahman , S.S. , and Dhar , N.R. Mono-Objective and Multi-Objective Optimization of Performance Parameters in High Pressure Coolant Assisted Turning of Ti-6Al-4V The International Journal of Advanced Manufacturing Technology 90 1-4 109 118 2017 10.1007/s00170-016-9372-z
- Mia , M. , Rifat , A. , Tanvir , M.F. , Gupta , M.K. et al. Multi-Objective Optimization of Chip-Tool Interaction Parameters Using Grey-Taguchi Method in MQL-Assisted Turning Measurement 129 156 166 2018 10.1016/j.measurement.2018.07.014
- Venkatesan , K. and Ramanujam , R. Improvement of Machinability Using Laser-Aided Hybrid Machining for Inconel 718 Alloy Materials and Manufacturing Process 31 14 1825 1835 2016 10.1080/10426914.2015.1117626
- Venkatesan , K. and Ramanujam , R. Optimization of Machining Parameters in Laser Aided Hybrid Machining of Inconel 718 International Journal of Machining and Machinability of Materials 18 3 252 272 2016 10.1504/IJMMM.2016.076277
- Gupta , M.K. , Sood , P.K. , and Sharma , V.S. Machining Parameters Optimization of Titanium Alloy Using Response Surface Methodology and Particle Swarm Optimization under Minimum-Quantity Lubrication Environment Materials and Manufacturing Processes 31 13 1671 1682 2016 10.1080/10426914.2015.1117632
- Song , H. , Dan , J. , Du , J. , Ren , G. et al. Multi Response Optimization for Laser-Assisted Machining of Fused Silica Using Response Surface Methodology Silicon 1 15 2019 10.1007/s12633-019-00101-z
- Saidi , R. , Fathallah , B.B. , Mabrouki , T. , Belhadi , S. , and Yallese , M.A. Modeling and Optimization of the Turning Parameters of Cobalt Alloy (Stellite 6) Based on RSM and Desirability Function The International Journal of Advanced Manufacturing Technology 100 9-12 2945 2968 2019 10.1007/s00170-018-2816-x