This content is not included in your SAE MOBILUS subscription, or you are not logged in.

Technology Review of Thermal Forming Techniques for use in Composite Component Manufacture

Journal Article
2015-01-2610
ISSN: 1946-3979, e-ISSN: 1946-3987
Published September 15, 2015 by SAE International in United States
Technology Review of Thermal Forming Techniques for use in Composite Component Manufacture
Sector:
Citation: Land, P., Crossley, R., Branson, D., and Ratchev, S., "Technology Review of Thermal Forming Techniques for use in Composite Component Manufacture," SAE Int. J. Mater. Manf. 9(1):81-89, 2016, https://doi.org/10.4271/2015-01-2610.
Language: English

References

  1. Hellard , G. Presented by Guy Hellard A Long Story of Innovations and Experiences Composites in Airbus Table of Content. 2008 1 26
  2. Corporation , H. Hexcel ready to fly on the A350 XWB. Reinforced Plastics 2013 57 3 25 26
  3. Pantelakis , S.G. and Baxevani E.A. Optimization of the diaphragm forming process with regard to product quality and cost. Composites Part A: Applied Science and Manufacturing 2002 33 4 459 470
  4. Method of shaping thermoplastic sheets 1939
  5. Rosen , S.R. A History of the Growth of the Thermoforming Industry. Nature 1979 19 487 381 382
  6. Bader , M.G. Selection of composite materials and manufacturing routes for cost-effective performance. Composites Part A: Applied Science and Manufacturing 2002 33 7 913 934
  7. Bhattacharyya , D. , Bowis M. , and Jayaraman K. Thermoforming woodfibre-polypropylene composite sheets. Composites Science and Technology 2003 63 3 4 353 365
  8. Pham , X.T. Modeling of Thermoforming of Low-density Glass Mat Thermoplastic. Journal of Reinforced Plastics and Composites 2005 24 3 287 298
  9. Florian Practical Thermoforming: Principles and Applications: Second Edition 1996 CRC Press 480 480
  10. Dutta , a. , Niemeyer M. , and Cakmak M. Thermoforming of Advanced Thermoplastic Composites I: Single Curvature Parts. Polymer Composites 1991 12 4 257 272
  11. Flecknoe Manufacturing Solutions 2015
  12. Strong , A.B. Fundamentals of Composites Manufacturing, Second Edition: Materials, Methods and Applications 2008 Society of Manufacturing Engineers 620 620
  13. Mathijsen , D. The black magic of carbon fiber reinforced thermoplastics. Reinforced Plastics 2015
  14. Bian , X.X. et al. Effects of processing parameters on the forming quality of C-shaped thermosetting composite laminates in hot diaphragm forming process. Applied Composite Materials 2013 20 5 927 945
  15. Garnier , C. et al. The detection of aeronautical defects in situ on composite structures using Non Destructive Testing. Composite Structures 2011 93 5 1328 1336
  16. Lebrun , G. , Gauvin R. , and Kendall K.N. Experimental investigation of resin temperature and pressure during filling and curring in a flat steel RTM mould. Composites Part A: Applied Science and Manufacturing 1996 27 5 347 356
  17. Carter , J.T. et al. The development of a low temperature cure modified epoxy resin system for aerospace composites. Composites Part A: Applied Science and Manufacturing 2003 34 1 83 91
  18. Okine , R.K. Analysis of Forming Parts from Advanced Thermoplastic Composite Sheet Materials. Journal of Thermoplastic Composite Materials 1989 2 1 50 76
  19. Gfr , R.B. et al. Inspection for UD fiber waviness in FR layers. 2015
  20. Larberg , Y.R. and Åkermo M. On the interply friction of different generations of carbon/epoxy prepreg systems. Composites Part A: Applied Science and Manufacturing 2011 42 9 1067 1074
  21. Crossley , R.J. , Schubel P.J. , and Warrior N.a. Experimental determination and control of prepreg tack for automated manufacture. Plastics, Rubber and Composites 2011 40 6 363 368
  22. Composites , D. Pick And Place | Danobat 2015
  23. Grant , C. and Consulting A.C. Automated tape layer processing for composite components. SPE Automotive composites conference 2005 September
  24. Marsh , G. Wing worker for the world. Reinforced Plastics 2010 54 3 24 28
  25. Belhaj , M. et al. Dry fiber automated placement of carbon fibrous preforms. Composites Part B: Engineering 2013 50 107 111
  26. Aerospace , G.K.N. Automated fibre placement (AFP) - GKN Aerospace 2015
  27. Bersee , H.E.N. et al. Diaphragm forming of thermoset composites. 16th International conference on composite materials 2007 1 11
  28. Gutowski , T.G. et al. Laminate wrinkling scaling laws for ideal composites. Composites Manufacturing 1995 6 3 4 123 134
  29. Council , N.R. New Materials for Next-Generation Commercial Transports 1996 The National Academies Press 98 98
  30. Wang , J. , Paton R. , and Page J.R. The draping of woven fabric preforms and prepregs for production of polymer composite components. Composites Part A: Applied Science and Manufacturing 1999 30 6 757 765
  31. Campbell , F.C. Manufacturing technology for aerospace structural materials Elsevier O. 1 2006 Amsterdam Elsevier
  32. Mezeix , L. et al. Spring-back simulation of unidirectional carbon/epoxy flat laminate composite manufactured through autoclave process. Composite Structures 2015 124 196 205
  33. Kim , D. , Centea T. , and Nutt S.R. In-situ cure monitoring of an out-of-autoclave prepreg: Effects of out-time on viscosity, gelation and vitrification. Composites Science and Technology 2014 102 132 138
  34. Kim , D. , Centea T. , and Nutt S.R. Out-time effects on cure kinetics and viscosity for an out-of-autoclave (OOA) prepreg: Modelling and monitoring. Composites Science and Technology 2014 100 63 69
  35. Schlimbach , J. and Ogale A. Manufacturing Techniques for Polymer Matrix Composites (PMCs) 2012 Elsevier 435 480
  36. Corporation , H. HexPly Prepreg Technology. Hexcel Registered Trademark 2013 28 28
  37. Fernlund , G. et al. Experimental and numerical study of the effect of cure cycle, tool surface, geometry, and lay-up on the dimensional fidelity of autoclave-processed composite parts. Composites Part A: Applied Science and Manufacturing 2002 33 3 341 351
  38. Accudyne Sytems , I. Thermoplastic Insitu Consolidation for Automated Tape Laying/Automated Fiber Placement | Accudyne Systems, Inc 2015
  39. Stokes-Griffin , C.M. et al. Modelling the Automated Tape Placement of Thermoplastic Composites with In-Situ Consolidation. Sustainable Automotive … 2012
  40. Olivier , P. and Cottu J.P. Optimisation of the co-curing of two different composites with the aim of minimising residual curing stress levels. Composites Science and Technology 1998 58 5 645 651
  41. Gibbons , G.J. , Segui-Garza J.J. , and Hansen R.G. Low-cost resin infusion mould tooling for carbon fibre composites manufacture. 2010 224 511 518
  42. Poorzeinolabedin , M. , Parnas L. , and Dashatan S.H. Resin infusion under flexible tooling process and structural design optimization of the complex composite part. Materials & Design 2014 64 450 455
  43. Black , S. SQRTM enables net shape parts. Composites World 2010
  44. Johnsen , S. Closed Mould Net Shape Processing of Prepregs with Resin Injection. 2013 June
  45. Throne , J.L. Thermoforming. Encyclopedia Of Polymer Science and Technology 2003 8 4 222 251
  46. Moore , B. In-Cycle Control of the Thermoforming Reheat Process by. 2002 May
  47. Custompartnet Thermoforming Process 2009
  48. Holbery , J. and Houston D. Natural-fiber-reinforced polymer composites in automotive applications. Jom 2006 58 11 80 86
  49. Dave , R. and Kardos J.L. A Model for Resin Flow During Composite Processing Part 2: Numerical Analysis for Unidirectional Graphite/ Epoxy Laminates. Polymer Composites 1987 8 2 123 132
  50. Ashter , S.A. Thermoforming of Single and Multilayer Laminates 2014 Elsevier 261 271
  51. Aerospace , G.K.N. Automated tape laying - GKN Aerospace 2015
  52. Marsh , G. Airbus A350 XWB update. Reinforced Plastics 2010 54 6 20 24
  53. Aerospace , G.K.N. GKN Aerospace leads STeM project to produce novel winglet GKN Aerospace. 2013
  54. Griffiths , B. A350 & A400M wing spars: A study in contrasts. High-Performance Composites 2013 21 6 26 31
  55. Kennedy , G. and Martins J. A Comparison of Metallic and Composite Aircraft Wings Using Aerostructural Design Optimization. 12th AIAA Aviation Technology, Integration, and Operations (ATIO) Conference and 14th AIAA/ISSMO Multidisciplinary Analysis and Optimization Conference 2012
  56. Aerospace , G.K.N. GKN Aerospace creates complex composite wing structure using new manufacture and assembly processes - GKN Aerospace 2015
  57. Harris , C.E. Assessment of the State-of-the-Art in the Design and Manufacturing of Large Composite Structure. 2001 April
  58. Kozel , J. Structural Composite. Stress: The International Journal on the Biology of Stress 2011 October 66 69
  59. Friedrich , K. , Hou M. , and Krebs J. Composite Sheet Forming Composite Materials Series 11 1997 Elsevier 91 162

Cited By