This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Rig Test of Diesel Combustion Chamber with Piston Coated by Optically Simulated Semitransparent PSZ-Ceramic
Technical Paper
2017-24-0129
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
Running efficiency of LHR diesel has been confirmed by mean of well-known types of heat-insulating (HICs) or thermal barrier (TBCs) coatings. These materials are considered as a semitransparent media SHICs (STBCs) in the form of an ensemble of diffraction objects, forming own thermoradiative fields under the scattering theory laws. This problem is relevant for a diesel with combustion chamber (CC) in which intensive IR radiation reaches ~50% of total thermal flux. The authors indicate that predetermined selection of optical and thermoradiative parameters in the same spectrum for coatings (due to specific structural composition and porosity) can change their temperature fields inside its subsurface zone and hence in the CC gas volume. Previous author's research of optical parameters for ceramic semitransparent materials allowed offering SHIC (STBC) samples for rig testings. Optically simulated absorption and scattering indices for SHICs fix their thermoradiative fields which determine the formation of optimal temperature profile inside ceramic coatings at the type conditions of diesel CC operation. A number of the latest rig testings of diesel engines with coated piston by PSZ-ceramics were studied from the point of influence on the radiant heat exchange by semitransparent coatings deposited on the CC internal surfaces. Analysis and reasons of reducing the specific fuel consumption at high speeds using SHICs (STBCs) were carried out. In view of the known literature data on rig testings of LHR diesel and also experimentally measured optical parameters of semitransparent and opaque coatings it became possible for the first time to calculate correctly its temperature fields. Subsurface heating of semitransparent ceramic coats specifies the possibility of thermoregulation for the piston surface with SHICs (by varying its structure) in contrast to the use of opaque HICs. Such PSZ-ceramics were recommended for application and improvement of operating conditions of diesel CC piston protected by means of coats with selected optical and thermal physical characteristics. The usage of the suggested methodology in contemporary industry enables to intensify significantly R&D for LHR diesel and to ensure advanced management of its combustion-exhaust system temperatures, the required regime of thermoregulation for heat-insulated CC wall surfaces and generation reduction of the most toxic NOx.
Recommended Content
Authors
- Vladimir Merzlikin - Moscow Polytechnic Univ., Plekhanov RUE
- Svetlana Parshina - Moscow Polytechnic University
- Victoria Garnova - Plekhanov Russian University of Economic
- Andrey Bystrov - Plekhanov Russian University of Economic
- Alexander Makarov - Peoples' Friendship University of Russia
- Sergey Khudyakov - Plekhanov Russian University of Economic
Topic
Citation
Merzlikin, V., Parshina, S., Garnova, V., Bystrov, A. et al., "Rig Test of Diesel Combustion Chamber with Piston Coated by Optically Simulated Semitransparent PSZ-Ceramic," SAE Technical Paper 2017-24-0129, 2017, https://doi.org/10.4271/2017-24-0129.Data Sets - Support Documents
Title | Description | Download |
---|---|---|
Unnamed Dataset 1 | ||
Unnamed Dataset 2 |
Also In
References
- Dudareva , N.Yu. , Kal'shchikov , R.V. , Dombrovskii , O.P. , and Butusov , I.A. Experimentally Studied Thermal Piston-Head State of the ICE with a Thermal Layer Formed by Micro-Arc Oxidation Method Nauka i Obrazovanie. MGTU im. N.E. Baumana [ Science and Education of the Bauman MSTU] 05 115 125 2015 10.7463/0515.0774148
- Carmona , D.D.V. Thermal Barrier Coatings for Efficient Combustion Master’s Degree in Materials Sc. & Eng., School of Ind. Eng. & Manag. KTN Campus Stockholm 2014 96
- Onishchenko , D.O. , Pankratov , S.A. , and Smirnov , A.Yu. Effect of the Partial Heat Insulation of the D. E. Combustion Chamber on Heat Transfer into the Cooling System Vestn. Mosk. Gos. Tekh. Univ. im. N.E. Baumana, Mashinostr. [ Herald of the Bauman MSTU., Ser. Mech. Eng. ] 3 81 89 2016 10.18698/0236-3941-2016-3-81-89
- Kavtaradze , R.Z. , Onishchenko , D.O. , Zelentsov , A.A. , Kadyrov , S.M. , and Arypzhanov , M.M. Calculus-Experimental Study of Influence of Thermal Insulation Piston and Cylinder Liner for Generation Nitric Oxides in Combustion Products High-Speed Diesel Vestn. Mosk. Gos. Tekh. Univ. im. N.E. Baumana, Ser. Mashinostr. [ Herald of the Bauman MSTU., Ser. Mech. Eng. ] 4 83 102 2011
- Gutierrez , O.M. Reduction of Heat Losses and Thermal Stress of Diesels using Semitransparent Ceramic Coatings Extended abstract of PhD dissertation (Specialty “Heat-Engine”) Moscow State Technical University “MAMI” Moscow 2007 28
- Ryabov , D.I. , and Sviridov , Ur.B. Research of Some Features of Burning Sprayed Fuels News of Academy of Sciences of the USSR. OTN 4 133 138 1958
- Chirkov , A.A. About the Level of Scientific Research of Heat Transfer in Internal Combustion Engines Vestnik mashinostroeniya [ Bulletin of Mechanical Engineering , Yaroslavl Ins. of Technology] 6 112 124 1962
- Pflaum , W. Die Warmeubertragung bei Dieselmaschinen mit unci ohne Auflagung Motor Technische Zeitung 3 570 1961
- Pflaum , W. , and Molenhauer , K. Wärmeäbergang in der Verbrenungskraftmaschinen Wien, N.-York Spriner-Verlag Publ. 1977 347
- Dannecker , R. , Noll , B. , Hase , M. , Krebs , W. , Schildmacher , K.-U. , Koch , R. , and Aigner , M. Impact of Radiation on the Wall Heat Load at a Test Bench Gas Turbine Combustion Chamber: Measurements and CFD Simulation Proc. of Turbo Expo “Power for Land, Sea, and Air Am. Soc. of Mech. Eng. (ASME) Montreal 4 A & B Paper no. GT2007-27148 1311 1321 2007
- Siegel , R. Internal Radiation Effects in Zirconia Thermal Barrier Coatings AIAA J. Thermophysics Heat Trans. 10 4 707 709 1996
- Wang , L. , Eldridge , J.I. , and Guo , S.M. Comparison of Different Models for the Determination of the Absorption and Scattering Coefficients of TBCs Acta Materialia 64 402 410 2014 org/10.1016/j.actamat.2013.10.053
- Manara , J. , Arduini-Schuster , M. , Rätzer-Scheibe , H.-J. , and Schulz , U. Infrared-Optical Properties and Heat Transfer Coefficients of Semitransparent Thermal Barrier Coatings Surface and Coatings Technology 203 8 1059 1068 2009 10.1016/j.surfcoat.2008.09.033
- Karaoglanli , A.C. , Ogawa , K. , Türk , A. , and Ozdemir , I. Thermal Shock and Cycling Behavior of Thermal Barrier Coatings (TBCs) used in Gas Turbines Progress in Gas Turbine Performance Benini , E. 2013 268 10.5772/54412
- Merzlikin , V.G. , and Tovstonog , V.A. Heat-Insulating Coating of Elements and/or Units of the Diesel Engine Combustion Chamber RF Patent 2,240,430 May 12 2004
- Merzlikin , V.G. , and Sutugin , V.G. Semitransparent Insulation for Adiabatic Diesel Engine (NEW CONCEPT) J. of the Automotive Ind. 7 34 36 2007
- Merzlikin , V. , Timonin , V. , Ojeda , M. , and Sidorov , O. New Selectively Absorbing and Scattering Heat-Insulating Coatings of the Combustion Chamber for Low-Heat-Rejection Diesel SAE Technical Paper 2007-01-1755 2007 10.4271/2007-01-1755
- Woschni , G. , Spindler , W. , and Kolesa , K. Heat Insulation of Combustion Chamber Walls - A Measure to Decrease the Fuel Consumption of I.C. Engines? SAE Technical Paper 870339 1987 10.4271/870339
- Morel , T. , Wahiduzzaman , S. , Fort , E. , Tree , D. et al. Heat Transfer in a Cooled and an Insulated Diesel Engine SAE Technical Paper 890572 1989 10.4271/890572
- Wahiduzzaman , S. and Morel , T. Effects of Ceramics Translucence on Heat Barrier Effectiveness in Diesel Engines SAE Technical Paper 890569 1989 10.4271/890569
- Oguri , T. and Inaba , S. Radiant Heat Transfer in Diesel Engines SAE Technical Paper 720023 1972 10.4271/720023
- Rakopoulos , C.D. , and Giakoumis , E.G. Diesel Engine Transient Operation. Principles of Operation and Simulation Analysis 978-1-84882-375-4 Springer-Verlag London Limited 2009 390
- Kavtaradze , R.Z. Lokal’nyy Teploobmen v Porshnevykh Dvigatelyakh [Local Heat Transfer in the Piston Engines] Moscow MGTU im. N.E. Baumana Publ. 2007 472
- Parra C. A. F. Heat Transfer Investigations in a Modern Diesel Engine Doctoral Diss., Un. of BATH 2008
- Bazhaykin , A.N. Characteristics of Ignition and Combustion of Fuel in Thermally Insulated Chambers Dvigatelestroenie [ Engine Technology ] 1-3 7 9 1992
- Makino , T. , Kunitomo , T. , Sakai , I. , and Kinoshita , H. Heat Transfer. Jpn. Res. 13 33 1984
- Novitskiy , L.A. , and Stepanov , B.M. Opticheskie svoystva materialov pri nizkikh temperaturakh [Optical Properties of Materials at Low Temperatures] Moscow Publ. “Mashinostroenie,” 1980 224
- Merzlikin , V. , Sidorov , O. , Ojeda , M. , Amelenkov , A. et al. Study of Optical Parameters of Semitransparent Materials for Heat-Insulating Coatings of Combustion Chamber SAE Technical Paper 2007-24-0066 2007 10.4271/2007-24-0066
- Ojeda , M. , Merzlikin , V. , Sidorov , O. , and Kalenkov , S. Regulation of the Combustion Chamber Walls Temperature with Semitransparent Heat Insulating Coatings SAE Technical Paper 2007-24-0031 2007 10.4271/2007-24-0031
- Zakhvalinskii , V.S. , Pilyk , E.A. , Ivanthikhin , S.V. , Pogrebneak , M.A. Optical Properties of SiC, SiввввC0.7N0.3, Si3N4 Films Obtained by Magnetron Sputtering Scientific bulletins. Ser.: Mathematics. Physics 26 169 156 158 2013
- Ramu , P. and Saravanan , C. Effect of ZrO2-Al2O3 and SiC Coating on Diesel Engine to Study the Combustion and Emission Characteristics SAE Technical Paper 2009-01-1435 2009 10.4271/2009-01-1435
- Das , D. , Majumdar , G. , Sen , R. S. , and Ghosh , B. B. Evaluation of Combustion and Emission Characteristics on Diesel Engine with Varying Thickness of PSZ Coated Piston Crown Int. J. of Innovative Research in Sci., Eng. and Tech. 2 10 Oct. 2013
- Lawrence , P. , Mathews , P.K. , and Deepanraj , B. Experimental Investigation on Performance and Emission Characteristics of Low Heat Rejection Diesel Engine with Ethanol as Fuel American J. of App. Sciences 8 4 348 354 2011 10.3844/ajassp.2011.348.354
- Sankar , V. Thermal Barrier Coatings Material Selection, Method of Preparation and Applications -a Review Int. J. Mech. Eng. & Rob. Res. 510 517 2014
- Ciniviz , M. , Salman , M.S. , Canl , E. , Köse , H. , and Solmaz , Ö. Ceramic Coating Applications and Research Fields for ICEs Ceramic Coatings - App. in Engineering 195 234 2012
- Azadi , M.A. A Review of TBC Effects on Diesel Engine Performance and Components Lifetime Int. J. of Autom. Eng. 3 305 317 2013
- Bovo , M. Principles of Heat Transfer in Internal Combustion Engines from a Modeling Standpoint PhD Diss. Dep. of Appl. Mech., Chalmers Uni. of Tech. Gothenburg 2014 37
- Blomqvist , Ch. Thermal Barrier Coatings for Diesel Engine Exhaust Application Master’s degree in Eng. Sc. & Mech. Eng. Karlstads Uni. Karlstad 2014 73
- Hoffman , M.A. , Lawler , B. J. , Filipi , Z.S. , Güralp , O. A. , and Paul , M. N. Development of a device for the nondestructive thermal diffusivity determination of combustion chamber deposits and thin coatings J. Heat Transfer 136 7 2014 10.1115/1.4026908
- Dubouil , R. Etude Par Simulation des Transferts Thermiques Dans un Groupe Motopropulseur Hybride Electrique Eutomobile [Simulation Study of Heat Transfers in a Motor Electric Hybrid Powertrain] Thermics, Ecole Centrale de Nantes (ECN) Nantes 2012 266 https://tel.archives-ouvertes.fr/tel-00766027/document
- Güralp , O.A. The Effect of Combustion Chamber Deposits on Heat Transfer and Combustion in a Homogeneous Charge Compression Ignition Engine PhD Diss. Uni. of Michigan, Dep. of Mech. Eng. Michigan 2008
- Avduevskiy , V.S. Osnovy teorii poleta kosmicheskikh apparatov [Fundamentals of the Flight Theory of Space Vehicles.] Moscow Publ. “Mashinostroenie” 1972 345
- Boeringer , J. C. , and Spindler , R. J. Radiant Heating of Semitransparent Materials AAIA Journal 1 1 84 88 1963
- Viskanta , R. , and Grosh , R.J. Heat Transfer in a Thermal Radiation, in Absorbing and Scattering Medium Int. Development in Heat Transfer ASME New York 1961
- Howe , J. T. , Green , M. J. , and Weston , K.C. Thermal Protection by Subliming Volumetric Reflective Materials in Convective and Intensive Radiant Environments NASA’s Ames Research Center Calif. USA AAIA J. 11 7 1973
- Merzlikin V. , Sidorov O. , Cheranev S. , Antonakopoulos N. Optimal Spectral Optical and Thermo Radiating Characteristics of Semitransparent Heat-Insulating Coatings for Low-Heat-Rejection Diesel Engines 11th Int. Conf. on Engines & Vehicle. ICE2011 11 September 2011 Capri - Naples, Italy 41 2011
- Merzlikin , V.G. , Ilushin , Ya.A. , Olenin , A.L. , Sidorov , O. V. , and Tovstonog , V.A. The criterial optics of oceans and glaciers with technogenic pollutions Proc. of American Inst. of Physics 1810 120004 March 2017 10.1063/1.4975578
- Krass , M.S. , and Merzlikin , V.G. Radiatsionnaya teplofizika snega i l’da” [Radiative Thermal Physics of Snow and Ice] Leningrad Publ. “Gidrometeoizdat” 1990 261
- Merzlikin , V.G. , and Krass , M.S. Cover for Melting Glaciers RF Patent 917,311 October 16 1992
- Krass , M.S. , Merzlikin , V.G. et al. The Radiant Temperature Field Inversion of Snow Cover in the High Mountain Glaciers Annals of Glacial. Res. 2007 121 34 41
- Sidorov , O. , Merzlikin , V. , Gutierrez Ojeda , M. , and Baranovich , A. Cyclic Losses Evaluation of Heat for Engine Combustion Chamber Wall with Semitransparent Heat Insulating Coatings Munich Proc. 32nd World Autom. Congr. Paper F2008-06-210 3 553 558 2008
- Koh , G. , and Jordan , R. Sub-surface Melting in Seasonal Snow Cover J. of Glaciology 41 139 474 482 1995
- Tovstonog , V.A. The Evaluation of Fireproof Properties of Light-Scattering Coatings High Temp. 31 4 202 208 1993