This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
An Attempt for an Industry 4.0 Inspired Cloud-Supported Approach for Predictive Maintenance on the Example of Refill Friction Stir Spot Welding (RFSSW)
Technical Paper
2016-01-2125
ISSN: 0148-7191, e-ISSN: 2688-3627
Annotation ability available
Sector:
Language:
English
Abstract
This paper presents an approach to how existing production systems can benefit from Industry 4.0 driven concepts. This attempt is based on a communication gateway and a cloud-based system, that hosts all algorithms and models to calculate a prediction of the tool wear. As an example we will show the Refill Friction Stir Spot Welding (RFSSW), a solid state joining technique, which is examined at the Institute of Production Engineering (LaFT) of the Helmut-Schmidt-University, University of the Federal Armed Forces Hamburg, for years.
RFSSW is a sub-section of friction welding, where a rotating tool that consists out of three parts is used to heat up material to a dough-like state. Since Refill Friction Stir Spot Welding produces a selective dot-shaped connection of overlapping materials, the production requirements are similar to riveting or resistance spot welding. In contrast to other bonding techniques, Refill Friction Stir Spot Welding can be integrated within the production process without major interferences or changes. At the LaFT we build a prototype from which we collected a big amount of data which we are now trying to analyze with methods that are known from the Industrie 4.0.
For the Industry 4.0 idea, the production environment respectively the welding equipment acts like an Internet of things device, that publishes its data to the cloud and retrieves a calculated result.
Recommended Content
Technical Paper | Refill Friction Stir Spot Joining Rivet Replacement Technology |
Journal Article | Development of Fracture Model for Laser Screw Welding |
Technical Paper | Two-Phase Alternator with DC and AC Stator Excitation |
Authors
Topic
Citation
Hameister, H., "An Attempt for an Industry 4.0 Inspired Cloud-Supported Approach for Predictive Maintenance on the Example of Refill Friction Stir Spot Welding (RFSSW)," SAE Technical Paper 2016-01-2125, 2016, https://doi.org/10.4271/2016-01-2125.Also In
References
- Wulfsberg J. , Clausing N. , Neuhaus F. , Schildt R. Sensorunterstützung in der automatisierten Montage von CFK-Bauteilen (wt Werkstattstechnik online 100 ( 2010 ) H. 9 S. 692 697 Internet: werkstattstechnik.de Düsseldorf Springer-VDI-Verlag )
- Schmidt A. , abheben Mit Leichtigkeit Aluminium in der Luft- und Raumfahrt (Maschinenmarkt - Das Industrieportal , Internet: www.maschinenmarkt.vogel.de München Vogel Business Media Verlag 2010 )
- Mock W. Bei Airbus und Boeing wird die Zukunft verschoben (VDI Nachrichten Nr. 25 24.06.2011 Seite 7)
- Isakovic J.-T. Punktreibschweißen ( 4. GKSS Workshop Reibrührschweißen 2009 )
- Weman K. Welding process handbook S. 86 f ( New York 2003 )
- Harms und Wende RPS-System-Broschüre 2009 ( Harms und Wende Artikelnummer 29542)
- Luidhardt F. Reibpunktschweißen, ein alternatives Verfahren zum punktförmigen Fügen von Aluminium Tagungsband Münchner Kolloquium ( München: Herbert Utz Verlag 2010 )
- Hameister , H. ; Wulfsberg , J. , Clausing , N. , Neuhaus , F. Friction welding with a focus on Friction spot welding as a bonding technique to replace the process of riveting within the aircraft industry In:” Proceedings of the 3rd international workshop on aircraft system technologies ”, S. 405 411 ( Aachen 2011 )
- Roth , A. Einführung und Umsetzung von Industrie 4.0 S. 3 6 ( Heidelberg 2016 )
- Blanchet , M. Industry 4.0: The future of manufacturing & services ( https://www.globalsuccess-club.net/max-blanchet )
- Siepmann , D. Die vierte industrielle Revolution (in: Einführung und Umsetzung von Industrie 4.0 , S. 19 27 ( Heidelberg 2016 ))
- Barga , R. , Fontama , V. , Hyong Tok , W. Predictive Analytics with Microsoft Azure Machine Learning ( New York 2015 )