This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Million Mile Bearings: Lessons From Diesel Engine Bearing Failure Analysis
Technical Paper
1999-01-3576
ISSN: 0148-7191, e-ISSN: 2688-3627
Annotation ability available
Sector:
Language:
English
Abstract
Bearing capability of one million miles has been demonstrated in line-haul truck operations with Cummins, Detroit Diesel, Caterpillar and Mack Truck engines. Bearing failure analysis helped to define the requirements for long service bearings, in terms of the appropriate oil and bearing quality, and proper maintenance practice. Surface science instrumentation was used for failure analysis, since visual observations alone cannot provide a definitive answer. This paper should help prevent bearing failures in the future and enable others to identify the failure mode correctly and quickly.
Recommended Content
Topic
Citation
Mc Geehan, J. and Ryason, P., "Million Mile Bearings: Lessons From Diesel Engine Bearing Failure Analysis," SAE Technical Paper 1999-01-3576, 1999, https://doi.org/10.4271/1999-01-3576.Also In
References
- Eastman D. R. “Electroplated Overlays for Crankshaft Bearings,” ASME Transactions 706 115 October 1993
- Eastman D. R. Crooks C. S. “Plating for Bearings Applications,” Ashton University Metals Engineering Congress September 1981
- Beebe A. H. “Electrodeposition in the Manufacture of Automotive Engine Bearings,” The Society of Electrochemical, Fall Meeting October 17 - 21 1982
- Engel U. “Development and Testing of New Multi-Layer Materials for Modern Engine Bearings: Part 2-Copper-Lead-Layer Bearings With Sputter Overlay,” SAE Paper 860648 1986
- Engel U. “Development and Testing of New Multi-Layer Materials for Modern Engine Bearings: Part 1-Copper-Tin Bonding and Intermediate Layers,” SAE Paper 860354
- Fukuoka T. Kato H. Kato T. Kamiys S. Soda N. “Aluminum Alloy Bearings Containing Hard Particles Fitted for Use With Nodular Cast Iron Shaft,” SAE Paper 830308
- Yahraus W. A. “Improved Sleeve Bearing Fatigue Life - A New Design Concept,” SAE Paper 780782
- Patt G. C. Whitney W. J. “Engine Bearing Overlays: The Effect of Overlay Composition on Diffusion and Post-Diffusion Bearing Performance,” SAE Paper 830063
- Bowden F. P. Tabor D. “The Friction and Lubrication of Solids,” Oxford Press 1964 52 86
- Cuttenplan J. D. Prutton C. F. “Mechanism of Action of Bearing Corrosion Inhibitors in Crankcase Lubricants,” Lubrication Engineering June 1948
- Prutton C. F. Frey D. R. Turnbull D. Diouhy G. “Corrosion of Metal by Organic Acids in Hydrocarbon Solvents,” Industrial Engineering Chemistry January 1945
- Thomas J. R. Harle O. L. Richardson W. L. Bowman L. O. “Copper-Lead Bearing Corrosion Inhibition in Diesel Service,” Industrial and Engineering Chemistry 49 October 1957
- Koehler Brian “ASTM Research Report for Sequence VIII (Unleaded L-38 Test),” December 30 1998
- Mc Geehan J. A. Yamaguchi E. S. Adams J. Q. “Some Effects of Zinc Dithiophosphate and Detergents on Controlling Engine Wear,” SAE Paper 852133 1985
- Hercamp R. “Reducing Durability Due to a Friction Modifier in Heavy Duty Diesel Lubricants,” SAE Paper 851260
- ASTM Research Report “Cummins Bench Corrosion Test.”
- Mc Geehan J. A. Frankline T. M. Bondarowicz F. Bowen T. Cave W. Cusano C. Farnsworth G. Quinn M. J. Juett R. L. Larkin D. Lee R. Lohuis J. R. Marn D. Namm N. Orlee B. Passut C. Shank G. Zalar J. “The Worlds First Diesel Oil Category for Use with Low Sulfur Fuel: API CG-4,” SAE Paper 941939 1994
- Mc Geehan J. A. Frankline T. M. Bondarowicz F. Bowen T. Wang J. Graham J. P. Fetterman G. Quinn M. J. Juett R. L. Larkin D Lee R. Kennedy S. Marn D. Busher W. Orlee B. Passut C. Shank G. Lawrence B. “New Diesel Oil Category for 1998: API CH-4,” SAE Paper 981371
- Mc Geehan J. A. Kulkarni A. V. “Mechanism Wear Control by Lubricant in Diesel Engines,” SAE Paper 872029 1987
- Sztenderowicz Mark “Base Oil to Meet Future Lubricant Requirements: ILSAC GF-3 and Beyond” 1997 NPRA Annual Meeting
- Oda Y. Kimura M. Nakajima K. “Changes in the Structure and Composition of Automobile Big-End Bearing Materials and Their Relation to Bearing Failure,” Wear 20 1972 159 164
- Bierlein J. C. DeHart A. O. “Score Resistance, Hardness and Performance of Diffused Copper-Nickel-Tin Bearings,” SAE Paper 830064
- Mihara K. Inada Y. Mashiko T. “Anti-Seizure Properties of Bearing in Heavy-Duty Diesel Engines,” SAE Paper 910890
- Patel M. “Influence of Oil Balls on Premature Overlay Removal of Diesel Engine Connecting Rod Bearings,” SAE Paper 810501
- Rowe C. N. “Lubricated Wear” CRC Handbook of Lubrication, Theory and Practice of Tribology 2 Booser E. Richard CRC Press 221 1983
- Tomita Y. Shima A. J. Fluid Mech. 169 535 564 1986
- Best J. P. J. Fluid Mech. 251 79 107 1993
- Zhang S. Duncan J. H. Chahine G. L. J. Fluid Mech. 257 147 181 1993
- Lonquet-Higgins M. S. Oguz H. J. Fluid Mech. 290 183 202 1995
- Chen Y. L. Kuhl T. Israelachvili J. Wear 153 31 51 1992
- Preece C. M. Treatise on Materials Science and Technology Preece C. M. Academic Press New York 249 308 1979
- Garner D. R. James R. D. Warriner J. F “Cavitation Erosion Damage in Engine Bearings: Theory and Practice,” Transaction of the ASME Oct. 1980 102 847 857
- Choi J. K. Lee J. H. Han D. C. “Oil Film Thickness in Engine Main Bearings: Comparison Between Calculation and Experiment by Total Capacitance Method,” SAE Paper 922345 1992
- Hashizume K. Kumada Y. “A Study of Oil Flow and Temperature in Journal Bearings,” SAE Paper 910160 1991
- “Analysis and Prevention of Bearing Failures,” Cummins Engine Company, Inc. Bulletin No. 3810387-00 10 August 1988
- Torii H. Nakakubo T. Nakada M. “Elastohydrodynamic Lubrication of a Connection Rod Journal Bearing in Consideration of Shapes of the Bearing,” SAE Paper 920485
- Cryvoff S. A. Spearot J. A. Bates T. W. “Engine Bearing Oil Film Thickness Measurements and Oil Rheology - An ASTM Task Force Report,” SAE Paper 902064 1990
- Bates T. W. Vickers M. A. “Measurement of Oil Film Thickness in Big End Bearing and its Relevance to Engine Oil Viscosity Classification.” Paper presented at Third CEC International Symposium on Performance Evaluation for Automotive Fuels and Lubricants April 1921 Paris, France
- Spearot J. A. Murphy C. K. Rosenberg R. C. “Measurement of Effect of Oil Viscosity on Oil Film thickness in Engine Journal Bearings,” SAE Paper 831689 1983
- Girshick F. Craig R. C. “Oil Film Thickness in a Bearing of a Fired Engine Part III: The Effects of Lubricant Rheology,” SAE Paper 831691 1983