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Collaborative manufacturing networks enhance production efficiency but are increasingly vulnerable to cascading failures due to their complex interdependencies, particularly in critical processes like gear manufacturing. This study addresses this challenge by proposing a dynamic modelling framework based on Cellular Automata. Utilizing manufacturing resource and task scheduling data, a material flow-driven Directed Acyclic Graph (DAG) is constructed to capture the network’s hierarchical topology. Key innovations include state transition rules with memory effects, where dynamic failure probability integrates neighbouring node states and historical failure records, governing normal node failure, recovery, and re-failure (with an attenuation factor reflecting enhanced resilience). The case study focusing on the gear manufacturing industry, through simulations on a 100-node gear production network, reveals spatiotemporal failure propagation patterns. By implementing resource redundancy configuration and material flow optimization, iterations generally converge around 35 steps, demonstrating significant self-recovery potential and strong network robustness in collaborative manufacturing networks. This approach provides a scientifically grounded tool for identifying cascading risks in collaborative manufacturing networks.
Bai, HaoKou, ZhidaLiang, JingyaZhang, Cheng
The corner module is an innovative design that combines drive, steering, suspension, and other vehicle structures into a single wheel unit. This achieves a high level of integration for chassis functions. A chassis built on this module can perform more complex movements. Suspension is a key part that decides how the vehicle moves. However, current suspension design approaches lack a systematic methodology for configuration synthesis and analytical verification for the multi-degree-of-freedom (multi-DOF) requirements of the corner module. This study introduces a new method for designing the corner module suspension based on the Position and Orientation Characteristic theory (POC theory). First, the type of suspension DOF is derived from chassis functional requirements by treating the required corner module motion as the target suspension DOF. Then, we decide the number of chains, links, and joints in the mechanism and perform configuration synthesis of suspension mechanism. Next, we combine the selected kinematic pairs and select suspension mechanisms that meet the requirements of suspension DOF. There are two steps of calculation in this process. In this study, the goal is to design a suspension with three links, two loops, and two degrees of freedom. Seven suspension mechanisms with specific loops and components were obtained using the proposed process. Finally, the paper presents the process of mechanism verification. Using the steering link and ground excitation as inputs, theoretical calculations and simulation analysis were conducted to verify that the mechanisms obtained meets the suspension design objectives. This proves that the POC theory-based method for creating multi-DOF suspension is effective.
Kong, WenkaiZhu, WenfengZeng, Zhixuan
Ship propulsion shaft systems are subjected to ice load excitation when ships are navigating in polar ice regions. Compared to conventional hydrodynamic effects, the ice load imposes higher requirements on the shaft system’s ability to withstand torsional stresses. To improve the power of the ship propulsion system when sailing in ice areas and reduce the power loss of the shaft system, while considering the vibration performance. In this paper, a multi-objective optimal design of the shaft system is carried out using the Non-dominated Sorted Whale Optimization Algorithm (NSWOA) to reduce stresses on both the motor shaft and the intermediate shaft. The coupled system model of motor-shaft system-propeller structural components is established, and the system dynamics response model is obtained by solving using the Newmark-β method. Based on the response model, a multi-objective whale optimization algorithm is used to optimize the power and vibration performance of the shaft system simultaneously. The optimized results show that the shaft system transfer efficiency is improved by 0.27%, and the stress at the shaft end is reduced by 11.8% and 12.3% respectively.
Hu, ChuanxiLi, YaoPan, ShuxianLiu, ZhiyongXie, YutengYe, JunZhou, Ruiping
This study presents a refined design for pneumatic conveying pipelines, featuring a grooved structure at the bend aimed at reducing particle breakage during transportation. Using soybean particles as a focus, the research employs a gas-solid two-phase flow approach to explore how different groove depths and widths influence the breakage rate. We used CFD-DEM simulation techniques, combining fluid mechanics with discrete element modeling to achieve a more accurate representation of particle motion and collision forces during expressing. Based on these simulations, we identified the most effective combination of groove width and spacing. Experimental results showed that a groove width of 4.5 mm coupled with a 40 mm spacing could decrease impact forces on particles by approximately 5% to 10% at expressing speeds of 15 m/s and 20 m/s. Throughout all measured time intervals, the impact forces remained stable, with turbulence exerting minimal influence on the particle forces.
Luo, XinhaoYang, TianchengHuang, BoMao, GenwuDong, DeliangShi, HengLi, XiaoliangHe, Bo
Under China’s intelligent manufacturing strategy, manufacturing enterprises are expected to achieve digital and networked operations by 2025, with full digital transformation by 2030. Intelligent factories, the core of this transformation, rely on interconnected, integrated, and data-fused systems. This paper focuses on the micro-assembly intelligent workshop at the Nanjing Research Institute of Electronics Technology, which produces micro-circuit modules for large-scale complex electronic systems. The workshop combines discrete and process manufacturing modes, presenting unique challenges for digital management. A digital management platform based on a five-layer architecture (device, network, data, application, and decision layers) is proposed to address multi-dimensional business needs, including production scheduling, logistics, execution, and decision optimization. A hierarchical workflow structure of the workshop, consisting of a main workflow and several sub-processes, is in-depth studied and designed. The platform is constructed based on requirements analysis and workflow design of the workshop and integrates systems such as MES, APS, WMS, and SCADA, supported by AI-driven big data analytics. This study offers a practical framework for advancing digital transformation in the electronics industry.
Zhang, JianWang, JiafengGuo, Yongzhao
The distribution of contact stress in roller bearings has a significant impact on operational performance and safety. Firstly, we established a bearing clearance change model that combines interference fit and thermal expansion effects. Then, we studied the clearance changes of key parameters’ influence under different operating conditions. Using Hertz contact theory, we analyze the nonlinear coupling relationship between clearance changes, load distribution, and contact stress. Through MATLAB analytical calculations, load and stress distribution contour maps were obtained under typical operating conditions, which provided theoretical support for bearing optimization design and reliability analysis. The result depicts that an increase in interference fit and temperature difference leads to clearance decrease, triggering a redistribution of contact stress. As clearance decreases, the maximum contact stress exhibits a nonlinear growth trend. To further enhance engineering practicality, this paper uses the MATLAB platform to develop a visualization of digital image processing software. The software enables interactive analysis throughout the entire process of clearance input, stress calculation, and graphical display.
Pang, YiqingCai, HongbinRen, Siyang
High-performance composite materials are widely used in the main structural components of satellites. Various cylindrical components will hit the satellite at the time. The cartridge is fixed and unchanging. Honeycomb structure and ceramic honeycomb structure are the same, the cylindrical component is lighter and can attack satellites at a greater speed under the same conditions as the propellant. In terms of mass quality, the speed can reach over 1.6 times, and ceramic honeycomb structure can have minimal kinetic energy loss and can face enemies in combat with thicker steel plates, allowing for continuous destruction. Cylindrical component remaining kinetic energy (∆E) is 3.2968e3 J, but ceramic cylindrical component ∆E is 2.082e3 J, and ceramic cylindrical component have more advantages, and there are fewer arbitrary steel balls flying.
Xu, JianYang, ZhenChang, XuefangLi, QiangZhang, KunQu, Dandan
With the continuous increase in wind turbine power capacity, ultra-long flexible blades face intensified aeroelastic instability risks due to reduced structural stiffness, enhanced modal coupling, and aerodynamic nonlinearity. In addition to the analysis of basic vibration characteristics, this study focuses on energy-related mechanisms of aeroelastic instability under various working conditions. Using a numerical model integrating Dynamic Blade Element Momentum Theory (DBEMT) and Geometrically Exact Beam Theory (GEBT), over 400 time-domain simulations were conducted to characterize instability onset and development. Results reveal four distinct aeroelastic instability regions, each dominated by specific modes. In Region A, flutter dominated by the 2nd flapwise mode is observed. In Region B, flutter dominated by the 1st edgewise mode is observed. In Region C, flutter dominated by the 2nd edgewise mode is observed. While in Region D, where the medial angle of attack (AoA) of the blade has exceeded the stall angle, stall-induced vibration dominated by the 1st flapwise mode is observed. Energy analysis shows aerodynamic work concentration near the blade tip drives instability, with diverse energy exchange patterns across regions. Except for some operating conditions in region C, where instability is dominated by edgewise energy absorption, most aeroelastic instability conditions are dominated by flapwise energy absorption. Torsional degree of freedom contributes minimally to aerodynamic work, but the torsional vibration exerts a notable influence on the AoA. This, in turn, changes the comprehensive aerodynamic forces impacting the blade as well as the general aeroelastic stability. This study clarifies the relationship between operating conditions and energy-driven instability, offering some reference values for the design work and safety assurance of ultra-long flexible blades of the wind turbine.
Wang, SuChen, JiajiaZhou, LeShen, XinLi, ChunDu, Zhaohui
In the process of replacing the rollers of the fabric cart of the tobacco storage cabinet, in order to solve the problems of low replacement efficiency and high safety risk.This article proposes a specialized lifting tool for fabric cart rollers with a self-locking and adopts the screw lifting structure, which facilitates roller maintenance operations, and conducts SolidWorks Simulation calculations and dynamic simulation methods. Jinan Cigarette Factory fine cigarettes special line leaf silk temporary storage cabinet fabric car roller replacement, for example, the results show that: the average operating personnel reduced by 50%, the replacement time from 6.7h to 1.2h, efficiency increased by 458%, This innovation significantly reduces the labor intensity of maintenance personnel and ensures a safe and reliable replacement process.
Zhang, LeiXue, YifeiZhang, GeSun, YanzhaoWang, HongbinCheng, Linfeng
The suspended converter valve constitutes the fundamental equipment essential for the functioning of direct current power transmission infrastructure. The electrical equipment has been severely damaged in historical seismic events, underscoring the earthquake resistance of thyristor valve is critical for maintaining secure and consistent performance of energy delivery systems. Current seismic research focuses on ±800 kV converter valves, while studies on ±600 kV converter valves are lacking. Due to significant differences in the length of suspended insulators between ±600 kV and ±800 kV converter valves, their seismic responses differ considerably. A three-dimensional finite element model encompassing both the ±600 kV suspended converter valve and its supporting valve hall structure was developed to accurately capture their dynamic interactions under seismic excitation. The modal analysis is conducted, and the natural frequencies and mode shapes of converter valve and valve hall system are obtained. The seismic analysis results indicate that under 1 g seismic excitation, the calculated maximum seismic displacement of the suspended valve tower is 421 mm, exceeding the engineering design limit of 400 mm. The calculated minimum stress safety factor for the converter valve suspended insulators is 1.46, failing to meet the specified requirement of no less than 2. Both the swing amplitude of the converter valve and the stress on the suspended insulators exceed design limits. It not only poses a mechanical safety risk to the converter valve, but the excessive seismic displacement can also lead to seismic coupling effects between the converter valve and critical equipment. Therefore, further research on damping measures is required for the seismic vulnerabilities of ±600 kV suspended converter valves.
Lin, SenZhu, ZhubingLu, ZhichengSun, Yuhan
Vacuum laser welding trials were carried out on 42CrMo steel, a material widely utilized in the defense sector. By employing a 30 kW fiber laser system, complete penetration welds were successfully produced on 20 mm thick 42CrMo steel plates. The resulting joints displayed satisfactory surface quality on both the top and bottom sides, with no evident defects such as cracks or porosity. A comprehensive analysis of the joint microstructure and mechanical properties was conducted. Findings reveal that the weld zone (WZ) is predominantly composed of lath martensite, accompanied by minor quantities of plate martensite, organized as columnar crystals. The joints demonstrated high tensile strength at ambient temperature, with fracture consistently occurring within the base metal (BM). Microhardness measurements indicated higher values within the weld relative to the base metal, and no pronounced softening was detected in the heat-affected zone (HAZ). Additionally, the joints exhibited commendable impact toughness, suggesting overall superior mechanical performance.
Shi, HaichengZhang, GuoyuLi, WuhongCao, DongxuLiu, Tianlei
The cutting machine is a critical component in the cigarette processing line, and its cutting quality depends on the operational condition of the copper bar chain. The grooves on the surface of the copper bar chain accumulate dust during the operation of the machine, which often causes unstable conveyance of raw materials, significant width variations, and a high defect rate. To address this issue, this study developed a linear reciprocating automatic cleaning system for copper bar chains to remove dust from the groove surface and hinge joints. Experiments have verified that the system improved the cutting qualification rate, increased the operational stability of the cutting machine, reduced manual cleaning workloads, and reached higher cleaning efficiency. This innovative system is also expected to provide a valuable reference for similar equipment manufacturers and advance technological innovation in the cigarette processing industry.
Li, HaitaoZhang, ChunyuanFang, JunqingSu, LinChen, PengGuo, ZhiweiXing, Dongdong
A test device for detecting the durability of the surface of elderly-friendly mattresses was designed and developed, which has functions such as force value monitoring, displacement monitoring, data recording, and hardness grade determination. Through the collaborative work of the mechanical system and the control system, high-precision reciprocating rolling tests and hardness grade determination on the mattress surface are realized. The verification test results show that the relative standard deviation (RSD) value of the mattress hardness grade test results is less than 10%, indicating that the detection data obtained by using this device is stable, meets the design requirements, and has operability.
Wang, JinFeng, PanpanShen, GuofengZhang, Lei
This paper addresses the stiffness issue of a lifting platform mechanism in a sand mold 3D printing device through finite element analysis (FEA) and proposes a multi-faceted optimization design approach. A finite element model of the lifting platform was established to analyze its stress and deformation distribution under extreme working conditions, revealing that the maximum deformation occurred at the platform edges. Based on the analysis results, structural design optimization, topology optimization of the top plate, and multi-objective parameter optimization of the bracket were implemented, significantly improving the platform's stiffness. After optimization, the maximum deformation of the lifting platform was reduced by 51.6%, demonstrating the effectiveness of the proposed methods. The results indicate that this approach has strong practical engineering value and can serve as a reference for optimizing similar structures.
Hong, HaichunYang, WenliangXu, JifuWang, HaitaoJing, WenxiaNiu, LonglongWang, Zhibing
Addressing the inaccuracies in interface curvature computation using the Volume of Fluid (VOF) method and the lack of mass conservation in the Level Set (LS) method, a novel interface tracking method, the Coupled Volume of Fluid and LS (CVOFLS) method, is established. This approach synergistically integrates the strengths of both VOF and Level Set methodologies. It simultaneously solves for the VOF and LS functions based on fluid velocity, corrects fluid mass using the surface obtained by the VOF approach, and computes interface normals using the LS function, thereby eliminating the need for LS function reinitialization. This effectively overcomes the shortcomings of both methods. Numerical simulations of interface tracking demonstrate that the CVOFLS method ensures high tracking accuracy of free interfaces, good mass conservation, and improved computational efficiency.
Cui, LiyingSun, HuiXu, Wei
Manual operations in traditional tea packaging lines often suffer from low productivity, safety risks, and inconsistent labeling quality. To overcome these limitations, this study develops a fully automated tea packaging system guided by an improved genetic algorithm. The system integrates five functional modules—bag feeding, bag opening, material filling, sealing, and labeling—into a seamless workflow. By applying the optimization capability of the improved genetic algorithm, the system achieves better coordination among modules, higher adaptability to different bag shapes and sizes, and improved operational efficiency. Experimental validation demonstrates that the proposed design not only simplifies the packaging procedure but also enhances precision, reliability, and production speed. The system provides a flexible and intelligent solution applicable to a wide range of tea packaging requirements.
Guo, HuiZhao, ZhikaiYuan, WeilongLin, LinYu, YunchangGao, Jiashun
In the marine environment, navigation safety and operational effectiveness depend heavily on the precision of liquid level/capacity measurement equipment and systems. In order to examine their measurement accuracy under complex operational situations, including ship navigation states and water tank sloshing, this study employed computational fluid dynamics (CFD) methodologies. The numerical technique performs a thorough examination of how various operating conditions impact measurement accuracy and integrates the volume of fluid (VOF) model and laminar flow model with appropriately defined boundary conditions and solver settings. The findings indicate that constant-speed navigation has minimal impact on accuracy, horizontal acceleration causes moderate deviations, and accelerated diving greatly reduces precision. The amplitude of water tank sloshing has a positive correlation with measurement error. When sloshing amplitudes are less than 1 m, the integration of the resulting acceleration efficiently lowers deviations while preserving excellent accuracy. In light of these results, we advise adding accelerometers to differential pressure transmitters to improve measurement precision. This investigation provides data-driven references and technical solutions for system design and operational standard formulation in marine measurement systems.
Shang, JinQin, ZimingWang, YingweiWu, ChaoZhao, FenggangChen, LiangXia, WeiYan, JinChen, MinChen, Guoao
To precisely simulate the nonlinear dynamic characteristics of a robotic arm grasping cylindrical objects from storage units, this study establishes a dynamic model of the robotic grasping process incorporating Coulomb and viscous friction models to characterize frictional properties. Furthermore, to effectively identify unknown parameters in the dynamic model, a parameter identification method based on the Superb Fairy-wren Optimization Algorithm (SFOA) is proposed. The root-mean-square error (RMSE) between the displacement responses from the dynamic model and the experimentally acquired displacement data serves as the optimization objective. Multiple sets of experimental data are utilized to identify the unknown parameters of the dynamic model. The results demonstrate that when the identified parameters are applied to the dynamic model, the goodness-of-fit between the model’s response displacement data and the experimental displacement data exceeds 0.999. This validates the effectiveness and accuracy of the proposed method for identifying unknown parameters in dynamic models.
Shen, ShaofengYang, LiuWang, ZihanHan, Qunyi
During root canal treatment, dentists must use endodontic access cavity preparation dental handpieces and root canal preparation handpieces separately for endodontic access cavity preparation and root canal preparation. To reduce the use of surgical tools, an integrated instrument for endodontic access cavity preparation and root canal preparation was designed. Driven by an air impeller and equipped with a quick tool disassembly unit, the instrument realizes forward or reverse rotation of the end tool via an STM32-controlled electromagnetic directional valve. The flow characteristics of the air impeller system were analyzed using ANSYS CFX, and the results showed that the impeller output torque met the design requirements. To minimize torque fluctuations during rotation, a double-layer offset impeller structure with an offset angle of 14° was designed based on the flow characteristics of the impeller system. The instrument was applied in simulated endodontic access cavity preparation and root canal preparation experiments. Preliminary experimental results demonstrate the feasibility of using this integrated instrument for both endodontic access cavity preparation and root canal preparation.
Chen, GuoliangXu, Kunlang
In view of the practical problem that the air-conditioner outdoor units in the spacecraft test workshops of coastal launch sites are severely damaged under the influence of super typhoon, this paper employs the finite-element simulation method to establish a finite-element model of the outdoor units. The implicit Euler solution method is used to calculate the stress conditions of each component of the unit under the influence of typhoons with wind speeds of 50.9 m/s and 61.2 m/s respectively. By combining with the material yield strength, the weak links in the design are identified, and targeted improvement measures are proposed. The simulation results demonstrate good agreement with the actual impact of the typhoon, which can effectively guide the typhoon-resistance optimization design of subsequent air-conditioning units.
Gu, YufeiChen, ShaojiangShi, YunShanFu, YuanmingChen, XiYang, Degang
Composite hollow core station post insulators utilize fiber-reinforced epoxy resin as the core rod material, offering advantages such as high specific strength, high specific stiffness, and excellent fatigue resistance. This enables them to effectively meet the flexible, variable, and complex operational demands of modern power systems. However, composite materials exhibit anisotropic characteristics, resulting in complex mechanical properties. Additionally, the core rod of hollow pillar composite insulators is typically fabricated through a spiral-plus-circumferential winding process, which significantly complicates structural design and computational analysis. This study establishes a finite element model of the hollow pillar composite insulator core rod in ABAQUS. It analyzes the influence of fiber content on composite material parameters and performs finite element numerical calculations to examine the stress state of core rods with different winding angles under compressive and bending loads. The research findings provide theoretical support for the optimized structural design of hollow pillar composite insulator core rods.
Liu, JianbiaoDu, YijunQuan, XiaoxiZhou, Songsong
This study explored the relationship between the placement roller and the radius of curvature of the mold. In the production process, it is better to judge the feasibility of placement based on the actual placement profile. It is calculated that when the prepreg with a tow width of 6.35 mm is used for automatic fiber placement and forming, the 4-tow, 8-tow, and 16-tow laying rollers can be laid at a maximum depth of 2 mm. The formulas for the length of the automatic fiber placement roller and the axial radius of curvature of the die are obtained. At the same time, through geometric analysis, a formula for calculating the minimum radius of curvature of the pressure roller is obtained. The finite element software Abaqus was used to simulate the contact of the 4-tow, 8-tow, and 16-tow laying rollers with the minimum axial critical radius of curvature at a 2 mm depth, and output the force curve of the node where the mold surface contacts the pressure roller. It is found that the simulation results are consistent with the calculation results.
Ma, ChengXiu, ZhifengXue, HongmingYang, MaoweiZhang, Pin
Based on the improved genetic optimization, a new Stewart platform optimization design method is proposed in this paper. Through introducing chaotic mapping and simulation annealing strategy, combining the kinematic analysis of the Stewart platform and the constraint conditions of the workspace, aiming at maximizing the workspace and minimizing the motion error, the structural parameters of the platform are optimized. The experimental results show that the improved GA significantly improves the workspace and motion performance of the Stewart platform compared with the traditional ant colony optimization and basic genetic optimization.
Zhu, MingWang, Baichao
Under cyclic ultra-high-pressure impact loads, structures often experience local fractures due to insufficient initial fatigue life (low-cycle fatigue). This article focused on a certain ultra-high-pressure support structure and established a dynamic model based on load transfer characteristics to simulate the transient stress-strain response under impact loads. On this basis, a low-cycle fatigue life evaluation method was used to predict the fatigue life of the structure about 362 times, which was significantly different from the required indicators for structural fatigue life. In response to the problem of high loadbearing capacity on the structural support surface and significant stress concentration at the root, the structural load-bearing method has been optimized. Calculation analysis showed that after optimization, the structural stress was greatly improved, the bearing capacity of the support surface was reduced by 25 %, and the fatigue life of the structure was increased from 362 times to 4208 times, an increase of about 10 times. The optimized structure has been verified through 2000 tests without any fracture, meeting the requirements for the service life of the structure.
Wang, ShumanNing, BianfangMa, AminZhang, Fanfan