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The free-piston engine is an innovative type of internal combustion engine, which has great potential in structural flexibility and energy diversity. The power density and combustion efficiency of the free-piston engine are primarily affected by the scavenging process. The computational fluid dynamics method is used to optimize the scavenging process of a two-stroke free-piston engine, which features a dual-cylinder opposed structure and is equipped with an electromagnetic valvetrain. The valve timing and port inclination angle are optimized by utilizing the scavenging efficiency and circulation intake mass as the main evaluation indicators. The results indicate that the short-circuit loss in the loop scavenging mode is relatively severe, which leads to a low trapping efficiency of only about 40%. By modifying the valve timing, a better scavenging performance can be achieved with a higher scavenging efficiency and a larger circulation intake mass, with the scavenging efficiency
Xu, ZhaopingWang, XiaoyanLiu, Liang
This paper presents updates to a “meta-algorithm” for achieving safer AI driven systems by integrating systems theoretic process analysis, quantitative fault tree analysis, structured generation of safety metrics, and statistical hypothesis testing of metrics between simulation and reality. This paper presents updates to the meta-algorithm after its application in use cases involving commercial autonomous vehicle deployment.
Wagner, MichaelCarlson, NoahDwyer, Chris
We develop a set of communications-aware behaviors that enable formations of robotic agents to travel through communications-deprived environments while remaining in contact with a central base station. These behaviors enable the agents to operate in environments common in dismounted and search and rescue operations. By operating as a mobile ad-hoc network (MANET), robotic agents can respond to environmental changes and react to the loss of any agent. We demonstrate in simulation and on custom robotic hardware a methodology that constructs a communications network by “peeling-off” individual agents from a formation to act as communication relays. We then present a behavior that reconfigures the team’s network topology to reach different locations within an environment while maintaining communications. Finally, we introduce a recovery behavior that enables agents to reestablish communications if a link in the network is lost. Our hardware trials demonstrate the systems capability to
Noren, CharlesChaudhary, SahilShirose, BurhanuddinVundurthy, BhaskarTravers, Matthew
This paper provides a comprehensive analysis of the evolving requirements and 0[=] technological advancements in high-speed data communication, particularly focusing on slip ring environments and military applications. The study examines the impact of physical properties and construction materials on the bandwidth and signal integrity of traditional contacting passive slip rings, emphasizing the importance of minimizing signal distortion to ensure reliable high-speed data transmission. Various high-speed protocols such as 10 Gigabit Ethernet and SDI are evaluated, highlighting their trade-offs and suitability for different applications. Special attention is given to encoding schemes and techniques to mitigate signal degradation through error correction, signal conditioning, and advanced modulation. Additionally, the paper discusses the critical role of slip ring technology in military platforms, driven by the increasing demands for higher data rates and the complexities of modern
Kouns, Heath
This study provides an overview of the 5 kW Ruggedized Integrated Hybrid Generator System (RIHGS) developed by Enginuity Power Systems for the U.S. Army. Designed to replace three existing generator models (MEP-531A, MEP-831A, and RMP-1030A), the RIHGS features; variable-speed load following (1 to 5 kW output at 120/208V), multi-fuel capability (JP8 and Diesel #2), liquid-cooled permanent magnet motor, silicon-carbide power electronics with a bidirectional inverter, software-based controls for efficient operation, thermal management-focused enclosure design. Experimental results confirm the system maintains normal operating temperatures at full power. When using JP8 fuel, engine performance remained stable at 3000 RPM and matched Diesel #2, though fuel economy declined at lower speeds. Compared to the RMP-1030A, the RIHGS improved fuel efficiency by 4.6% on a weighted load factor. Additionally, it demonstrated fast transient load responses (<1 sec) when stepping up from 1 to 5 kW. This
Zoldak, PhilipSchimmels, PhilippHarman, AndrewBrooks, IanDeMaggio, PhillipRosenberger, Kelly
Manufacturers of fans/propellers using hydraulically-actuated pitch control claim energy efficiency gains up to 75% over fixed-pitch solutions. Unfortunately, the added cost, weight, reliability and maintenance considerations of hydraulic solutions has limited the introduction of pitch control for small-to-medium fans and propellers leaving a large market unserved by the efficiency gains associated with changing the pitch of a blade when the blade shaft’s speed changes. Pilot Systems International and Cool Mechatronics are developing an electromagnetically controlled pitch (EMCP) fan/propeller that will produce a new pareto optimal in size, weight, power, cost and cooling (SWaP-C2). The technology will substantially improve the efficiency of military ground vehicle cooling fans which is typically the third greatest power draw (~20kW)1 in the entire vehicle and provide critical performance improvements during silent watch. It will be a key enabler for the electrification of aircraft.
McBain, Jordan
Vehicle behavior is strongly influenced by tire performance, as tires serve as the primary interface between the vehicle and the road surface. Since identical vehicles equipped with different tire sets—or even the same tires operating under varying thermal and wear conditions—can exhibit significantly different handling characteristics, this study aims to quantify their impact on both steady-state and transient cornering responses through a dedicated evaluation methodology. To demonstrate the generalization of the proposed approach, three completely different validated vehicle digital twins—a passenger car, a sports car, and a formula car—are analyzed in a virtual environment, employing Vi-Car Real Time for vehicle and scenario representations, and RIDEsuite for tire modeling, considering thermal and wear effects. The simulations were designed using a structured design of experiments approach, resulting in 15 predefined combinations of tire temperature and wear states. Results show
Romagnuolo, FabioAratri, RobertoDe Pinto, StefanoFarroni, FlavioBellis, Sergio Andrea deBottiglione, FrancescoMantriota, GiacomoSakhnevych, Aleksandr
Several information security problems currently require the vigilance of the defender to prevent exploitation or misclassification of information, specifically code injection vulnerabilities and enforcement of Security Classification Guides. This paper discusses a potential solution that can enforce some of these rules by computer mechanism, reducing the potential for security problems. The solution is to replace using simple text strings with data structures containing both a string and a key-value data store. This metadata allows the computer to apply automated rules to enforce data sanitization and classification.
Czerniak, Gregory P.
Michigan Technological University (MTU) responded to and was awarded Broad Agency Announcement (BAA) Number: W56JSR-18-S-0001 through the Army Rapid Capabilities and Critical Technologies Office (RCCTO). The delivered performance enhanced HMMWV offers increased mobility with over 50% increase in acceleration, improving maneuverability and significant operational range with extended mission duration. Additionally, with on-board energy storage, the vehicle provides extended silent watch and silent mobility capabilities enabling low acoustic and thermal signatures, along with on-board and export vehicle power enabling the powering of mission systems. This paper details the characteristics and performance of an HMMWV with a hybridized powertrain that was designed to meet and demonstrate these benefits.
Worm, ZanderKiefer, DylanSchmidt, HenryPutrus, JohnathonRizzo, DeniseSubert, DaveDice, PaulNaber, Jeffrey D.
Within the military maintenance cycle, commanders and units struggle with understanding the operational readiness of their fleets from a data driven perspective. Many unsupervised learning techniques have been developed with applications for vehicle maintenance with pattern classification. In this paper, Predictive Maintenance using Unsupervised Learning with Pattern Characterization (ULPC) is proposed to classify the overall health of the platform system and subsystems. In this model, the key features are selected using an intelligent pre-processing system for signal classification for each subsystem. Next the data is processed and compared to a normalcy baseline dataset using the unsupervised machine learning (ML) model. Operational data collected post-baseline is then processed through a Recurrent Neural Network (RNN) and clustered. An overall “normalcy” metric is calculated to show the difference in operation when compared to the baseline patterns. This normalcy servers as an
Bailey, JeffreyCabrey, ConnorHsu, Charles
To achieve Army modernization plans, advanced approaches for testing and evaluation of autonomous ground systems and their integration with human operators should be utilized. This paper presents a framework for developing digital twins at the subsystem level using heterogeneous modeling and simulation (M&S) to address the challenges of manned-unmanned teaming (MUM-T) in operational environments. Focusing on the interplay between robotic combat vehicles (RCVs) and human operations, the framework enables evaluation of soldiers’ cognitive loads while managing tasks such as maneuvering robotic systems, interacting with aided target detection, and engaging simulated adversaries. By employing subsystem-level digital twins, we aim to isolate and control key variables, enabling a detailed assessment of both systems’ performance and operator effectiveness. Through realistic operational scenarios and human-machine interface testing, our approach may help identify optimal solutions for soldier
Van Emden, KristinStrickland, JaredWhitt, JohnFlint, BenjaminMa, LeinMcDonnell, JosephBergin, DennisHuynh, KevinNolta, LukasSong, JaeWeber, KodyGates, BurhmanBounker, PaulMadak, Joseph T.
Delamination of transparent armor (TA) is one of the costliest and most frustrating failures facing the tactical vehicle community. When purchased, all TA appears equally pristine and has identical protective abilities, but some parts delaminate after only a few years while other parts last over a decade. Recent high delamination rates have resulted in large costs – a Warstopper study showed that transparent armor accounted for 20% of the maintenance cost for the HMMWV. One major advance in the last few years has been the Army-led development of an ‘Accelerated Life Test’ which consistently causes field relevant delamination in transparent armor parts. We present the development of a method to correlate test results with field life, thus allowing for life prediction and life cycle cost analysis. We demonstrate how the life prediction tool can be used to drive purchasing strategies, field use decisions, and vehicle design.
Merrill, Marriner H.Magner, Matthew J.Key, Christopher T.Humphrey, Barry A.
This paper introduces a secure and cost-effective framework for integrating Commercial Off-the-Shelf (COTS) Generative Artificial Intelligence (GenAI) technology into government enterprise solutions. It explores key aspects of GenAI, emphasizing its transformative role in enhancing efficiency and decision-making within government operations. Central to the discussion is a GenAI Feasibility Study [1] conducted by Booz Allen for the Director, Operational Test & Evaluation (DOT&E), which outlines the development of the AI-Enabled Test & Evaluation Module (ATEM) GenAI Knowledge Assistant. The paper also examines critical factors for successful implementation, including use case definition, model selection, data quality, and prompt engineering.
Vandrovec, BryanKruger, JohnBirr, CalvinMazzara, MarkMossy, GlennHimmel, MaxBarnhart, JamesSenger, Jeff
Computer vision is being revolutionized by the use of transformer-based machine learning architectures. However, these models need large datasets to enable pre-training through self-supervised learning. However, there is a lack of open-source datasets of the same magnitude as standard RGB color images. This work analyzes the effect of using randomly generated fractal-based hyperspectral images versus real data to understand the effect of pre-training dataset on a Swin image encoder model performance, during supervised-training of a semantic segmentation hyperspectral dataset. Two real data datasets are used for comparison to the synthetic dataset, one RGB-based and another hyperspectral-based to understand how variability in spectral resolution during pre-training effects model performance on semantic segmentation.
Medellin, AnthonyGrabowsky, DavidMikulski, DariuszLangari, Reza
The Technical Cooperation Program (TTCP) is a five-nation defense innovation network that harnesses science and technology in support of the defense and national security of the participant nations. The 2019 TTCP Scrum Event’s objective, sponsored by the Aerospace Systems group, was to enhance the military capability of current and future systems through collaborative research and innovation. The primary goal of this effort was to contribute to a shared understanding of the benefits of a MS&A-powered wargame-like event while examining future concepts. The 2019 Scrum Event was a collaborative event demonstrating a new approach of MS&A capabilities to FVEY partners fostering future TTCP scrum processes and relationships. This paper will discuss the resultant simulation environment, analysis methodology comparing constructive and virtual simulation, provide an overview of the scrum’s origins, purpose, and composition, and provide high-level results, outcomes, and lessons learned.
Bane, KindraGalloway, StevenThomson, DanielHulbert, BrandonHanlon, Nicholas
Thermal or infrared signature management simulations of hybrid electric ground vehicles require modeling complex heat sources not present in traditional vehicles. Fast-running multi-physics simulations are necessary for efficiently and accurately capturing the contribution of these electrical drivetrain components to vehicle thermal signature. The infrared signature and heat transfer simulation tool, “Multi-Service Electro-optic Signature” (MuSES), is being updated to address these challenges by expanding its thermal-electrical simulation capabilities, provide a coupling interface to system zero- and one-dimensional modeling tools, and model three-dimensional air flow and its convection effects. These simulation capabilities are used to compare the infrared signatures of a tactical ground vehicle with a traditional powertrain to a hybrid electric version of the same vehicle and demonstrate a reduction in contrast while operating under electrically powered conditions of silent watch and
Patterson, StevenEdel, ZacharyCanull, LoganPryor, JoshuaRynes, PeteTison, NathanKorivi, Vamshi
This research evaluated the practicality of implementing Post-Quantum Cryptography (PQC) algorithms onboard resource-constrained computing devices, especially those found in automotive platforms. While computational efficiency within PQC is high, memory size and bandwidth constraints become relevant upon consideration of end-to-end implementation. The Controller Area Network (CAN) protocol utilizes only eight (8) bytes of data payload per message, requiring the large keys of PQC algorithms to be split into several messages. Power efficient 32-bit ARM microcontrollers were used for testing. Comparison was made between software implementations of both PQC and modern algorithms to evaluate relative computational cost. Ultimately, this research determined that the communication overhead required by PQC algorithms such as CRYSTALS-Kyber, CRYSTALS-Dilithium, and Falcon is not so egregious as to preclude them from implementation on board vehicular networks.
Smith, SethOwens, KyleKozan, Katherine
We introduce a LiDAR inertial odometry (LIO) framework, called LiPO, that enables direct comparisons of different iterative closest point (ICP) point cloud registration methods. The two common ICP methods we compare are point-to-point (P2P) and point-to-feature (P2F). In our experience, within the context of LIO, P2F-ICP results in less drift and improved mapping accuracy when robots move aggressively through challenging environments when compared to P2P-ICP. However, P2F-ICP methods require more hand-tuned hyper-parameters that make P2F-ICP less general across all environments and motions. In real-world field robotics applications where robots are used across different environments, more general P2P-ICP methods may be preferred despite increased drift. In this paper, we seek to better quantify the trade-off between P2P-ICP and P2F-ICP to help inform when each method should be used. To explore this trade-off, we use LiPO to directly compare ICP methods and test on relevant benchmark
Mick, DarwinPool, TaylorNagaraju, Madankumar SathenahallyKaess, MichaelChoset, HowieTravers, Matthew
Navigation in off-road terrains is a well-studied problem for self-driving and autonomous vehicles. Frequently cited concerns include features like soft soil, rough terrain, and steep slopes. In this paper, we present the important but less studied aspect of negotiating vegetation in off-road terrain. Using recent field measurements, we develop a fast running model for the resistance on a ground vehicle overriding both small vegetation like grass and larger vegetation like bamboo and trees. We implement of our override model into a 3D simulation environment, the MSU Autonomous Vehicle Simulator (MAVS), and demonstrate how this model can be incorporated into real-time simulation of autonomous ground vehicles (AGV) operating in off-road terrain. Finally, we show how this model can be used to simulate autonomous navigation through a variety of vegetation with a PID speed controller and measuring the effect of navigation through vegetation on the vehicle speed.
Goodin, ChristopherMoore, Marc N.Hudson, Christopher R.Carruth, Daniel W.Salmon, EthanCole, Michael P.Jayakumar, ParamsothyEnglish, Brittney
The Vision for Off-road Autonomy (VORA) project used passive, vision-only sensors to generate a dense, robust world model for use in off-road navigation. The research resulted in vision-based algorithms applicable to defense and surveillance autonomy, intelligent agricultural applications, and planetary exploration. Passive perception for world modeling enables stealth operation (since lidars can alert observers) and does not require more expensive or specialized sensors (e.g., radar or lidar). Over the course of this three-phase program, SwRI built components of a vision-only navigation pipeline and tested the result on a vehicle platform in an off-road environment.
Towler, Meera DayGarza, Harold A.Chambers, David R.
Drones, or Unmanned Aerial Vehicles (UAVs) pose an increasing threat to military ground vehicles due to their precision strike capabilities, surveillance functions, and ability to engage in electronic warfare. Their agility, speed, and low visibility allow them to evade traditional defense systems, creating an urgent need for advanced AI-driven detection models that quickly and accurately identify UAV threats while minimizing false positives and negatives. Training effective deep-learning models typically requires extensive, diverse datasets, yet acquiring and annotating real-world UAV imagery is expensive, time-consuming, and often non-feasible, especially for imagery featuring relevant UAV models in appropriate military contexts. Synthetic data, generated via digital twin simulation, offers a viable approach to overcoming these limitations. This paper presents some of the work Duality AI is doing in conjunction with the Army’s Program Executive Office Ground Combat Systems (PEO GCS
Mejia, FelipeShah, SunilYoung, Preston C.Brunk, Andrew T.
The development of cyber-physical systems necessarily involves the expertise of an interdisciplinary team – not all of whom have deep embedded software knowledge. Graphical software development environments alleviate many of these challenges but in turn create concerns for their appropriateness in a rigorous software initiative. Their tool suites further enable the creation of physics models which can be coupled in the loop with the corresponding software component’s control law in an integrated test environment. Such a methodology addresses many of the challenges that arise in trying to create suitable test cases for physics-based problems. If the test developer ensures that test development in such a methodology observes software engineering’s design-for-change paradigm, the test harness can be reused from a virtualized environment to one using a hardware-in-the-loop simulator and/or production machinery. Concerns over the lack of model-based software engineering’s rigor can be
McBain, Jordan
The principles of Modular Open Systems Approach (MOSA) encourage the use of other accepted and consensus-based standards for system development. ISO 26262 falls under this category. This paper will detail how this safety standard can be applied in a military environment. Since its release, the MIL-STD-882 System Safety standard has been required in the development of various systems and platforms within the DoD (Department of Defense) and all branches of the armed forces. It provides a general method for identification, classification, and mitigation of hazards through various analyses. The standard, however, provides little definition on specific risk-rated mitigation strategies or risk-level-driven analysis in achieving the safety objectives of the design. This is in part due to the less prescriptive nature of the standard. Though there is no direct alignment between the risk levels of these two standards, this paper will detail how the ISO 26262 safety measures and safety analyses
LaRue, David A.Ruiz, Luis Edwin Rivera
Charcoal is a frequently used resource by the DoD with numerous applications. Military charcoal is produced through destructive distillation of a variety of wood types, resulting in a high degree of batch-to-batch variability. Depending on the application of the charcoal, this variability can result in undesirable characteristics in the end-product. To address this issue, DEVCOM AC is examining a charcoal bio-manufactured by DEVCOM CBC using bacteriophages. This highly controlled process results in the consistent production of charcoal with a variety of desirable characteristics, including a high surface area available for combustion due to its porosity as well as a high level of purity. In this effort, DEVCOM AC is investigating this bio-manufactured charcoal as a drop-in replacement in comparison to standard charcoal for applications of interest to boost ignition performance. This work will produce a drop-in-replacement for a DoD-critical resource with improved characteristics
Rozumov, EugeneBird, DavidCrumbley, AnnaMorris, LaurenGrau, HenryWilson, DanielStern, AaronDecker, Robert