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The rapid growth of the low-altitude economy has accelerated the deployment of unmanned aerial vehicle (UAV) technology in a wide range of applications, including power infrastructure inspection and disaster relief operations. These scenarios impose stringent real-time processing demands on onboard vision systems. However, aerial images are characterized by a high density of small and distant targets, which significantly weakens feature representation quality, and current state-of-the-art detection models carry substantial computational overhead that conflicts with the limited hardware resources available on embedded UAV platforms. This paper addresses both challenges simultaneously by proposing a novel lightweight, end-to-end detection framework designated the High-frequency Enhancement Retentive Detection Transformer (HER-DETR). The framework introduces three coordinated technical contributions. First, a lightweight backbone network termed the Cross Stage Partial High-frequency Enhancement Network is constructed. This backbone integrates a cross-stage high-frequency residual enhancement mechanism to alleviate feature attenuation commonly observed in small-target scenarios. Second, a Depthwise Intrascale High-Low Feature Interaction block is designed for intra-scale feature interaction at the highest semantic level, strengthening fine-grained representation through a dual-frequency decoupling strategy. Third, a Retention Feature Fusion module is developed as the core cross-layer feature fusion component, enabling bidirectional multi-scale feature integration via a lightweight sparse attention mechanism. Comprehensive experiments on the VisDrone2019 and HIT-UAV benchmark datasets confirm that HER-DETR achieves state-of-the-art performance. Compared with the RT-DETR-r18 baseline, the proposed framework improves mean average precision at a 0.50 intersection-over-union threshold by 2.0 percentage points on VisDrone2019 and by 1.6 percentage points on HIT-UAV, while simultaneously reducing model parameter count and computational floating-point operations by 41.6% and 35.3%, respectively. These results validate the framework’s capability to balance detection accuracy and computational efficiency for real-time UAV deployment.
Jiao, Minghai, Liang, Yinghan, Zhang, Ende, Kan, Shuang
Exhaust gas temperature (EGT) is one of the key parameters for evaluating the thermal state of an aero-engine during flight operations. Precise EGT predictions are important in both managing engine health and optimizing performance. However, the nonlinear interactions among multiple operating parameters pose challenges for conventional prediction methods. An approach to EGT prediction presented in this paper is based on the iTransformer architecture. Unlike conventional time-series models that process temporal observations as tokens, this algorithm works with every single variable like a unique token and encodes the entire historical sequence of each variable. This design enables the model to capture inter-variable dependencies directly, thus increasing its power to capture multivariate time series. Two different datasets were used to validate the proposed approach and compared to various commonly used prediction models. The results indicate that iTransformer gives smaller prediction errors when the same conditions are met with MAE values of 0.5525°R and 0.4539K both on the two datasets. Despite the overall satisfactory performance, some prediction mismatches can be observed under extreme fast changing conditions of the engine operation. These results demonstrate that the proposed method can effectively characterize the complex interactions among engine variables and has potential for practical EGT prediction applications.
Hao, Mengfu, He, Yongbo, Li, Yifan
Ground-based radar can obtain high-precision radial velocity measurements through coherent integration Doppler processing, providing an important data source for geostationary orbit (GEO) satellite maneuver detection. An orbital maneuver causes a persistent mean shift in radial velocity residuals, whereas attitude motion or tumbling due to malfunction induces velocity scintillation, which manifests as a sudden variance amplification. Since both anomalies cause velocity residuals to deviate significantly from normal levels, a single detection model can easily misclassify one as the other. To address this problem, a maneuver detection method is proposed that combines precise orbit determination with a dual-model parallel Generalized Likelihood Ratio Test (GLRT). A high-accuracy initial state is first obtained through the Gibbs method and weighted least squares. Two detection models are then constructed based on distinct residual characteristics: mean shift for maneuver detection and variance amplification for scintillation detection. An ε-contaminated Gaussian mixture GLRT detector is introduced to suppress the influence of outliers. Combined with Monte Carlo threshold calibration and a maneuver-priority competitive decision strategy, the method effectively distinguishes between the two anomaly types. Simulation results demonstrate that under strict false alarm constraints, the detection probability for both maneuvers and velocity scintillation exceeds 0.9, effectively eliminating mutual misclassification. The method achieves stable detection of weak maneuvers lasting tens of seconds with radial velocity increments of approximately 0.03 m/s, demonstrating strong engineering application potential.
Chen, Xiaoyi, Tang, Fujie, Zhang, Xianbo, Cong, Yang, Gao, Kaili, Chen, Defeng
The geometric structure of a gas bag has a profound effect on its effectiveness in transferring energy and reliability of its structure when rapidly expanding. Even though there have been considerable improvements in high-performance composite materials such as Kevlar, the transient dynamic reaction and possible rupture mechanisms associated with particular polygon shapes have been greatly unexplored. In this paper, we focus on conventional polygonal gas bags, and perform extensive inflation tests using high-accuracy transient data recorders to monitor the development of the dynamic pressure. In order to overcome the limitations of physical testing, a highly non-linear dynamic finite element model - based upon the application of the *MAT_FABRIC material model in LS-DYNA - is used. This technique allows the systematic examination of how changes in geometric parameters affect the performance of payload dispersion and membrane stress distribution. The results indicate unique ways of deploying depending on their geometry. The circular gas bags are capable of obtaining a velocity of the payload of 4.23 m/s but have high stress concentrations of up to 426 MPa due to the lack of geometric boundaries which make them prone to tearing failure. Rectangular gas bags with very large aspect ratios will experience a tubular expansion deformation that causes energy transfer efficiency to plummet; the release speed of these types of gas bags falls below 2.77 m/s. Ultimately, the optimal structural design is a regular hexagonal shape that optimally balances work performance and structural safety. It can keep good levels of energy transfer efficiency with a final release velocity of 4.12 m/s. Moreover, it successfully stops the continuous hoop tension and reduces the peak stress by around 46 percent through straight edge boundary constraints. This complete research offers an adequate scientific foundation to the anti-burst design of sophisticated polygonal gas bags.
Wang, Jinwei, Shi, Lv, Hou, Jingjing, Li, Yilong, Li, Dailin, Liu, Zhiyi
In a conventional turbine-based combined cycle (TBCC) engine, the hot-end components and combustor wall surfaces bear extreme high- temperature thermal loads. To address this issue, researchers have been consistently exploring optimized cooling and heat transfer schemes. Relevant studies have shown that using aviation fuel as a heat sink can achieve effective thermal protection for such aero- engines. This paper carries out a numerical study on the flow and heat transfer characteristics of supercritical RP-3 aviation kerosene in a rectangular wavy microchannel, with a focus on the impacts of the wavelength-to-height ratio on heat transfer performance. The results show that the geometric structure of the wavy microchannel induces intense flow disturbances, which strengthen the internal energy exchange of the fluid and produce both longitudinal and transverse vortices. These vortices break and compress the thermal boundary layer, thus significantly enhancing the intensity of heat transfer. At the same time, the overall heat transfer performance is improved remarkably with relatively low resistance coefficients. Such excellent heat transfer characteristics can effectively mitigate thermal damage to high-temperature components, which is conducive to a notable improvement in their service life and operational safety.
Kou, Zhihai, Li, Xiangqiao, Wang, Xingbo
The sleeve is the key assembly part of the high-speed internal electric spindle support of the high-precision CNC internal and external grinder, and its machining accuracy directly affects the running state of the spindle. The purpose of this study is to adjust the structural process to improve its bearing capacity in all directions. Combined with the refined mechanical simulation of 3D braided composites, the influence mechanism of joint thickness and surface pretreatment on the connection performance is studied from the aspects of stress distribution characteristics and damage failure mechanism. The overall performance analysis and design of the metal-composite sleeve are carried out. Experiments show that the thickness of the joint has a great influence on its bearing performance, and the effectiveness of the proposed pretreatment process is verified, which provides a reliable technical path for the realization of high-performance metal-3D braided composite connection structure.
Wang, Zijun, Chi, Xinfu, Li, Chengen, Li, Dinghua
This study investigates the creep response of the high-temperature titanium alloy Ti-1100 over a temperature range of 550-700 °C under applied stresses varying from 150 to 450 MPa. Under different combinations of stress and temperature, the creep rate, stress exponent, and activation energy for creep were determined using the Arrhenius relationship, while the corresponding creep characteristics and microstructural changes were examined through optical microscopy (OM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). The findings indicate that an alloy is highly sensitive to temperatures and stresses when subjected to long-term creep. At the temperature of 550-700 °C, the Ti-1100 alloy has relatively high creep activation energy when subjected to an applied stress of 300 MPa. For the Ti-1100 alloy, the stress exponent was determined to be 5.33 within the stress interval of 150-450 MPa at 600 °C. When considered alongside the observed microstructural characteristics, this result indicates that dislocation climb serves as the primary mechanism controlling creep during prolonged exposure. Within the investigated temperature and stress window, creep deformation in Ti-1100 gives rise to localized regions with elevated residual stress, and this tendency becomes more pronounced as both temperature and applied stress increase. These areas are likely to grow and evolve into microcracks, thus contributing to the microstructural instability of the alloy.
Yongquan, Yang, Lihui, Yang, Feng, Du, Baohui, Zhu, Xiaochen, Hu, Lihua, Shen, Jianfeng, Li, Shaofu, Kang
Under on-orbit disturbances, large space truss-type deployable structures readily undergo vibration. Such vibration may degrade pointing accuracy and positioning precision. As a countermeasure, an internal-force self-regulation method is proposed using a magnetoelectric self-sensing actuator. This actuator combines Terfenol-D with piezoelectric material, thereby realizing force output and self-sensing. It can be placed at critical truss joints. By exploiting the ΔE and Villari effects of magnetostrictive materials, a resonant-force self-sensing mechanism is established. The actuator model is then integrated into the deployable truss’s dynamic model, and an LQR-based active vibration suppression strategy is derived. Simulation results show that the actuator detects static and dynamic output forces. Over a specific magnetic field range, sensing behavior exhibits an approximately linear dependence on the output force. Control outcomes confirm effective suppression of structural vibration, reduced response amplitudes at key nodes, and enhanced structural stability. Therefore, a novel method for vibration suppression in large deployable truss-type space structures is provided by these findings.
Xie, Dongjian, Ni, Xiaofeng, Cheng, Lei, Cui, Qifeng, Zhang, Yahui
Long-term orbital missions require highly independent life-support systems, maintaining ecological stability under limited external support and subsystem attenuation. Conventional strategies are typically based on fixed threshold rules or deterministic mass-balance models and cannot adapt to disturbances or multi-objective trade-offs between resource safety and environmental load. This paper proposes a reinforcement learning framework for managing micro closed-loop ecological systems under reliability decay and environmental constraints. A reinforcement learning controller based on Proximal Policy Optimization (PPO) is trained to learn stable regulation policies with random disturbances. A dynamic state model is constructed to describe the coupled and time-sequential elements, ranging from water storage, oxygen concentration, energy reserve, subsystem reliability to ecological load. Degradation propagation is integrated into the transition dynamics through reliability-dependent recycling efficiency. Simulation experiments demonstrate that the proposed policy maintains all resource variables within the safety margins while reducing ecological imbalance compared with traditional strategies. Consequently, the proposed framework provides an expandable control architecture for independent regulation of space station life-support systems.
Zhang, Heyang, Wu, Meixin, Xie, Junze
In today’s space environment, the number of tumbling objects such as abandoned satellites, uncontrolled spacecraft, and space debris has increased dramatically. Therefore, in-orbit services such as maintenance, recovery, and capture of rolling targets is an urgent topic that needs to be explored. In this paper, for the mission of spacecraft approaching the tumbling target at close range, the trajectory planning method is studied by using the high-precision relative equation of motion as the orbital dynamic model. Firstly, the error of the relative equation of motion of the center of mass is analyzed, and a method to improve the accuracy of the C-W (Clohessy-Wiltshire) equation is considered to construct a higher-precision orbital dynamics model. The constraints such as attitude dynamics, line-of-sight range, control ability and keep-out zone are mathematically described, and the optimal control problem of pose synchronization is established. On this basis, this paper takes the traditional C-W equation and the improved C-W equation as the relative motion models of the centroids, and, based on the adaptive pseudospectral method and sequential convex optimization, solves the position and attitude synchronization planning problem. This article focuses on analyzing the errors of the C-W equation before and after improvement, as well as the impact of linearization on these errors, studies the accuracy improvement brought by the improved equation and the safe obstacle avoidance of position and attitude trajectories, and compares the advantages and disadvantages of the two methods. Simulations verify the accuracy and efficiency of this trajectory optimization algorithm and confirm the accuracy improvement of the improved C-W equation. The improved C-W equation has significant application potential in trajectory planning tasks in complex orbital environments with high-precision requirements.
Zhang, Chao, Yao, Zihao, Gou, Jingwen, Zhang, Yumei, Wang, Yuzhi, Li, Shunli
Addressing the performance degradation bottleneck of conventional impact-resistant materials under complex operating conditions, and the limitation of existing research focusing primarily on enhancing single properties while neglecting material equilibrium, this study employs silicon carbide whiskers (SiCw) as the reinforcing phase. Through surface modification techniques, SiCw/celluloid and SiCw/polyimide dual-polymer composite systems were constructed and systematically investigated. Surface modification of SiCw was achieved using titanate and silane coupling agents. Through mechanical testing and X-ray photoelectron spectroscopy (XPS) characterisation, the effects of SiCw loading and modification treatments on composite mechanical properties and interfacial bonding were analysed. Results indicate that SiCw introduction significantly enhances the tensile, flexural, and impact strength of the polymer matrix, with optimal addition ratios identified: 6% for the celluloid system and 1.0% for the polyimide system. Surface modification further optimises toughening effects by reducing surface oxide layers and impurities on SiCw particles while strengthening interfacial bonding. This study provides practical guidance for the system design of high-performance impact-resistant composites. The resulting materials hold broad application prospects in sectors demanding high structural impact resistance, such as aerospace and transportation.
Xue, Kaiming
Aiming at the engineering problems of easy cracking and insufficient impact resistance of traditional airport concrete pavement under complex dynamic loads, this paper studies the application of functionally graded carbon fiber reinforced polymer ( FG-CFRP) in airport pavement. Based on the modified Halpin-Tsai model and the first-order shear deformation theory, the dynamic finite element control equation is established. Based on the COMSOL Multiphysics platform, the modal characteristics and transient impact response analysis are carried out, and the dynamic response of the aircraft under moving wheel load is simulated. The static bending test of FG- CFRP plate samples made in the laboratory was carried out, and the numerical model was calibrated. The relative error of test-simulation was controlled within 5 %, which verified the accuracy of predicting static response. The carbon fiber volume fraction gradient curve was parametrically studied to reveal the sensitivity of the gradient to impact and stress reduction. The key engineering factors such as long-term environmental durability and life cycle cost of FG-CFRP pavement are discussed, and targeted improvement and optimization strategies are proposed. The results show that the fundamental frequency of the gradient plate is about 1.93 % lower than that of the homogeneous plate, and the vibration mode characteristics are highly consistent. The peak displacement of transient impact is reduced by 9.4 %. Under the action of moving wheel load, the peak Von Mises stress decreased from 5.32 MPa to 2.15 MPa, with a decrease of 60 %. The gradient design realizes efficient load diffusion and impact hardening through the surface high modulus layer, and the gradual change of interlayer wave impedance promotes the dissipation of stress wave, which significantly improves the safety reserve and dynamic stability of pavement structure. This study verifies the application feasibility of FG-CFRP in high-performance airport pavement engineering, and provides innovative material solutions and theoretical support for the development of a new generation of long-life and high-reliability airport pavement.
Li, Zhenyue
To improve the efficiency of airport surface operations involving multiple aircraft types and multiple flight-test aircraft at the same airport, this study investigates the taxi-route optimization problem for flight-test aircraft. First, a runway-exit-time optimization model is established by modeling the landing rollout process, with minimum runway-occupancy time as the objective, so as to determine the optimal rapid-exit taxiway. Second, a multi-aircraft taxi-route optimization model is formulated by incorporating taxi-conflict constraints and is solved using an improved wolf pack algorithm. The case study shows that the proposed method can effectively reduce the total taxi time of multiple flight-test aircraft and shorten the runway-occupancy time of arriving aircraft, thereby demonstrating good feasibility and practical engineering value.
Wang, Tong
Gas path faults in aero-engines are a major factor affecting flight safety and maintenance costs. To achieve the transition from time-based maintenance to condition-based maintenance and enhance fault prediction and health management capabilities, this paper conducts research on intelligent diagnostic methods based on performance parameters for engine gas path components. Firstly, a component-level nonlinear steady-state model of a dual-spool turbofan engine is established, employing a variable specific heat capacity method to improve computational accuracy and provide a healthy baseline for diagnosis. Secondly, addressing the strong nonlinearity and measurement underdeterminacy in fault diagnosis, a diagnostic framework integrating a multi-population genetic algorithm and multi-operating-point analysis is proposed. The multi-population genetic algorithm effectively enhances global optimization capability and solution stability through parallel evolution, migration operators, and an elite population strategy; multi-operating-point data increases information content and strengthens fault isolation capability. Finally, simulation experiments under ground test conditions are conducted to validate the diagnosis of single-component faults in the low-pressure compressor, high-pressure compressor, high-pressure turbine, and low-pressure turbine. The results show that the proposed method can accurately invert component performance degradation, with a high fault identification accuracy rate, verifying the effectiveness of the proposed model and algorithm. This research provides a feasible technical solution for intelligent condition monitoring and precise diagnosis of aero-engines.
Cai, Na, Li, Ming, Li, BianJiang, Yu, GuangHui, Ma, ZhongYuan
To provide auxiliary verification for the technical evaluation of low-altitude aircraft operation status and address the limited effectiveness of uncertainty handling, this paper proposes an evaluation method based on fuzzy reasoning and D-S evidence theory. Firstly, the relevant knowledge of D-S evidence theory and fuzzy reasoning is introduced. Secondly, the aircraft operation status levels are constructed, and an intuitionistic fuzzy reasoning system is established based on Gaussian membership functions. The initial basic probability assignments (BPA) are obtained through defuzzification using the intuitionistic fuzzy centroid method. The conflict between evidences is measured by the weighted average of Jensen-Shannon (J-S) evidence distance and conflict coefficient k, followed by multi-cycle discount correction and fusion. Finally, experimental verification proves the rationality of the proposed method, which can provide a reference for related research.
Niu, Xiaowei, Shen, Di, Yu, Fuping, Guo, Yiduo, An, Xiangyu, Xuan, Haoli
Autonomous operations near space targets that do not cooperate present great challenges because position and attitude planning must be linked. A target of this type lacks navigation aids or communication systems, which makes relative motion planning much more difficult. Although methods based on convex optimization work well for problems with three degrees of freedom, like planetary landing, their use in integrated operations with six degrees of freedom is limited by constraints that are not convex. To solve this problem, this paper proposes a new framework for servicing spacecraft using sequential convex programming. The primary contribution is the extension of convex methods to high dimensional trajectory planning while adding a robust trust region constraint based on trajectory deviation. This mechanism reduces the chance of finding no solution during convex approximations. It improves reliability and convergence when solving complex problems. The approach first creates a continuous optimal control problem with an index that balances energy use and the angle of the line of sight. Nonlinear dynamics are simplified using first order Taylor expansions. Constraints for the field of view and collision avoidance are modeled using spherical and ellipsoidal regions. The non convex problem is changed into a sequence of discrete convex subproblems and solved through iterations. Numerical simulations show that the servicing spacecraft can safely approach the target with stable attitude while meeting all physical limits. The method using sequential convex programming with a trust region demonstrates great potential in optimizing computational efficiency alongside strong numerical stability, laying a solid foundation for future real-time autonomous trajectory generation in complex orbital environments.
Wang, Yuzhi, Yao, Zihao, Wang, Qian, Han, Ziwen, Zhang, Chao, Zhang, Yumei, Li, Shunli
Owing to their remarkable specific strength and stiffness, coupled with superior impact resistance and thermal/acoustic insulation, sandwich composite panels are extensively utilized in marine, aerospace, and transportation sectors. In contrast to conventional monolithic structures, the multi-layered architecture of sandwich panels introduces complex fatigue failure mechanisms that are not yet fully understood. This study experimentally investigates a U-shaped core sandwich panel featuring a rectangular hatch opening under uniaxial tensile fatigue loading, aiming to characterize its crack initiation and propagation behavior. Subsequently, a custom three- dimensional fatigue crack growth simulation code is developed, grounded in linear elastic fracture mechanics and the extended finite element method (XFEM). A comparison with experimental measurements reveals that the maximum relative error between the predicted and observed fatigue life is 15.7%. The findings offer a theoretical foundation and a technical reference for the fatigue design and life assessment of such sandwich structures.
Chen, Siyu, Xu, Yunze, Liu, Gang
To verify the accuracy and completeness of FMEA and FTA, this paper proposes a comprehensive failure mode verification method based on reliability data. This method collects multi-source reliability data and identify actual failure modes occurring in equipment during operation firstly, thereby compiling a list of actual failure modes. Next, this list is compared with the FMEA report from the design phase to verify the failure modes themselves. A deeper qualitative verification of the causes, mechanisms, and impacts of the failures is then conducted, leading to the correction and updating of the FTA logical structure to ensure consistency between the safety analysis model and the actual failure logic.Building upon the qualitative verification, the method proceeds to quantitative verification. A comparative analysis is conducted between the actual failure rates of the failure modes and the estimated values in the FMEA. Using the validated failure rate data, the probability of the FTA top event is recalculated and compared against the safety target probability specified in airworthiness regulations to achieve quantitative verification of the failure condition probability. As a core innovation and enhancement of the method, this paper introduces sensitivity analysis. Through tools such as calculating Birnbaum importance and plotting tornado plots, it quantitatively assesses the sensitivity and impact of uncertainties in the failure rate parameters of each bottom event on the probability of failure condition, thereby identifying the key failure modes. The research findings provide theoretical support and a practical engineering foundation for evaluating the actual reliability level of the aircraft fleet, improving the accuracy of safety analysis during the design phase, and guiding preventive maintenance and design improvements.
Han, Bing, Li, Haiwei
Structured zero thermal expansion composites demonstrate significant application potential in thermal deformation control for high-end equipment, particularly aerospace precision instruments, due to their unique ultra-low thermal expansion properties. However, during the transition from theoretical design models to manufacturing models, uncertainties at connection interfaces and manufacturing errors alter the thermal deformation coordination between heterogeneous components within the material, leading to significant degradation of its zero thermal expansion performance. To address this issue, this study focuses on lattice-structured zero thermal expansion composites derived from topology optimization. First, the connection interface design between heterogeneous lattice components was completed. Subsequently, two typical manufacturing errors—dimensional errors and assembly tolerances—were incorporated into the manufacturability model. Using Monte Carlo random sampling, a mapping relationship was established between the random and discrete manufacturing errors and the composite's equivalent thermal expansion performance. Building upon this foundation, a yield rate metric based on functional tolerance concepts was introduced. This metric was used to evaluate how different interface configurations affect the stability of zero thermal expansion performance. The results demonstrate that, under identical manufacturing precision conditions, different interface configurations exhibit significantly varying thermal expansion stability in response to manufacturing errors characterized by structural parameter dispersion. This research provides valuable insights for translating theoretical designs of such functional materials into manufacturable solutions that meet thermal expansion performance requirements.
Yan, Shaojie, Yang, Zihao, Zhang, Yongcun
To investigate the effect of negative pressure environment on the aging behavior of solid propellants, a 60-day negative pressure accelerated aging test was carried out on SG-2 propellant with five working conditions: atmospheric pressure at room temperature, atmospheric pressure at 80°C, and negative pressure at 40°C/60°C/80°C. Combined with Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC), the functional group evolution law and thermal decomposition kinetic characteristics of the periphery zone and core zone of the propellant were analyzed. The results show that the propellant exhibits significant inhomogeneous aging characteristics under negative pressure aging. The functional group structure in the periphery zone is more stable in the early aging stage; in the middle stage, components such as DNT and C2 in the core zone migrate to the periphery zone; in the late stage, the undegraded components in the core zone continuously supplement the periphery zone, making the functional group integrity of the periphery zone better than that of the core zone. DSC tests combined with Kissinger and Ozawa methods show that the thermal decomposition activation energy of the propellant decreases continuously with the increase of aging temperature under negative pressure environment, and the activation energy drops to 428.91 kJ/mol after aging at negative pressure 80°C. High temperature accelerates the volatilization of NG, the cross- linking of NC molecular chains and the consumption of stabilizer, leading to the easy breakage of O-NO₂ groups and the significant deterioration of thermal stability. This study clarifies that the aging mechanism of the propellant under negative pressure environment is the synergistic effect of component migration and diffusion, functional group decomposition and molecular chain cross-linking, which provides a theoretical basis for the storage and application of solid propellants in negative pressure service scenarios such as deep space exploration.
Gao, Peizhe, Deng, Hanyu, Tang, Yuqing, Yuan, Yichao, Shen, Nianyu
In high-temperature sealed assemblies, disc springs provide sustained preload to suppress leakage. However, at elevated temperatures, material creep and stress relaxation may reduce elastic recovery and accumulate permanent deformation, thereby degrading sealing reliability. Because the material properties of commercially procured disc springs vary with suppliers and production batches, they are difficult to apply directly in the analysis of high-temperature components. This study investigates Inconel-800 disc springs. Sustained compression tests were conducted at 600–900 °C to systematically obtain load–time responses and the temperature dependence of permanent deformation. The results show that, as temperature increases, the rate of force decay accelerates significantly and the residual load decreases markedly. At 800 °C and 900 °C, the permanent deformation approaches the compression limit, indicating that time-dependent material deformation becomes the dominant factor. Based on these results, a finite-element model consistent with the test conditions was established. Material creep parameters were calibrated from component-level compression data by minimizing the discrepancy between simulated and experimental curves. The identified parameters were validated under different temperature conditions and loading cases. The simulation results agree well overall with the experiments, and the errors remain within engineeringly acceptable limits. This study provides baseline data and an engineering method for obtaining material parameters to support material selection and structural optimization of high-temperature sealed disc springs.
Yang, Yuyao, Cai, Xianhui
Detecting surface defects on aircraft is critical to safety in the aerospace field. The current detection methods suffer from low efficiency, high false positive rate and poor adaptability to complex environment. Although the existing target detection algorithms have achieved notable performance in this field, at present, many models in this field still face considerable challenges. For example, due to the constraints of hardware platforms, machines that can be deployed on edge devices such as UAVs and robots need lightweight and easy-to-deploy models, but lightweight designs often a certain degree of accuracy degradation. At the same time, most of the surface defects of the aircraft are small targets, which impose higher demands on the model. In order to solve these limitations, this paper proposes an improved YOLO model ME-YOLO (multi directional edge fusion YOLO) based on edge enhancement and multi-scale fusion. Firstly, the EdgePyramid module is designed, which uses the rich edge responses extracted by the Multi Orientation Attention Sobel (MOAS) module and through the three-layer cascade pool structure to construct the three-scale edge features aligned with the backbone network. Then, the EdgeEnhance module is introduced to adaptively fuse the conventional convolution features and edge features at the corresponding resolution, effectively enhancing the sensitivity of the model to the corrosion boundary. Experimental results show that, compared with the baseline YOLOv11, ME-YOLO improves mAP@0.5 by 2.7% and simultaneously increases Recall by 2.3%, which helps reduce missed detections of corrosion targets. Although the introduction of multi-directional edge priors brings a slight increase in parameters (+3.66M) and a minor decrease in inference speed (--8.6%), the model still maintains a real-time detection capability of 97.54 FPS, meeting the deployment requirements for edge devices such as UAVs. This strategy of trading a modest computational overhead for improved detection rates in safety-critical tasks offers a potentially practical and robust alternative for intelligent operation and maintenance of aviation equipment.
Zhou, Xing, Li, Yuan
This study constructs and validates a high-efficiency and high-fidelity adaptive Very Large Eddy Simulation (VLES) strategy based on user defined function(UDF) secondary development to investigate the complex and unsteady flow characteristics of civil aircraft intakes under crosswind conditions, conducting a comparative study of turbulence simulation methods across different hierarchies. Initially, the performance of traditional RANS turbulence models, including S-A, BSL k-ω, and SST k-ω, in simulating large-scale flow separation within intakes under crosswind conditions is evaluated, revealing that their applicability is limited. However, the predictive accuracy of RANS models can be improved to some extent by incorporating Explicit Algebraic Reynolds Stress Models (EARSM) and non-linear constitutive corrections. Under the maximum crosswind mass-flow condition, for complex flows dominated by shock and boundary-layer interaction, the SST model, high-resolution Large Eddy Simulation (LES), and the developed VLES model are compared. Furthermore, under variable crosswind mass-flow conditions, a comparative study on separation characteristics between the VLES and SST models is carried out. Finally, the simulation performance of the VLES model under installed nacelle conditions is verified. Research results indicate that the VLES model achieves superior near-wall boundary layer resolution while effectively mitigating the over-prediction of separation zone extent typically associated with LES, demonstrating higher accuracy without a significant increase in computational cost. Through verification via independent nacelle calculations, the VLES method shows a high degree of consistency with experimental data and non-linear SST model results in predicting separation characteristics under varying mass-flow rates, accurately reproducing the processes of shock-induced separation and boundary-layer reattachment. This research establishes the superiority of the VLES method in handling complex intake flow separation, laying a theoretical and technical foundation for its engineering application in the aerodynamic assessment of actual installed nacelles.
Jiang, Jintao, Han, Xingsi, Liu, Hao, Guo, Jin, Yu, Fan, Xu, Xiao
Acoustic emission (AE) signals generated by incipient aero-engine damage are usually weak, intermittent, and highly dependent on sensor position, which makes diagnosis based on a single channel unreliable. To address this issue, this paper develops a multi-sensor AE diagnosis framework that combines entropy-guided feature fusion with a convolutional neural network (CNN). Time-domain and frequency-domain descriptors are first extracted from AE waveforms collected by multiple sensors. The consistency of each feature type across channels is then evaluated using feature entropy. Features with lower entropy are considered more informative for damage discrimination and are therefore retained for fusion. Based on the normalized channel contributions of these selected features, an adaptive weighted fusion matrix is constructed and used as the input to the CNN. The method is validated on a self-built aero-engine structural test rig equipped with 12 AE sensors. Fifteen representative initial-damage cases are designed, including signal excitation, crack-like excitation simulated by pencil-lead break (PLB), and impact-induced micro-deformation cases. Experimental results show that the proposed framework achieves a best average classification accuracy of 96.80% and provides more balanced class-wise performance than conventional machine-learning and deep-learning baselines. Additional noise-injection tests further indicate that the method maintains good robustness over a wide signal-to-noise-ratio range. These results suggest that entropy-guided multi-sensor AE fusion is a practical solution for intelligent diagnosis of aero-engine initial damage.
Jin, Yucheng, Han, Cong, Zhang, Leixuan, Yang, Guoan