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This SAE Standard establishes a test method and a definition for disclosing the performance of suction/blower fans when applied to self-propelled sweepers that solely use a pneumatic conveyance means for the collection and transfer of “sweepings” into a collection hopper.
MTC2, Sweeper, Cleaner, and Machinery
This paper will revisit an area of Short Take-Off and Landing (STOL) operations and powered-lift aircraft design that has been limited in scope, and at best, very specialized when it comes to research, aircraft built, and experimentation: The Upper Surface Blowing (or USB) aircraft configuration. Five aircraft have been flown successfully using the Upper Surface Blowing powered-lift concept: The Boeing YC-14, the Ball-Bartoe Jetwing, the Antonov An-72, the NASA QSRA experimental aircraft, and the National Aerospace Laboratory (NAL) Aska or Quiet STOL Research aircraft. Only the Antonov An-72 (and its commercial follow-on, the An-74) reached any significant degree of production. This fact illustrates the uniqueness of the USB technology as applied to powered-lift. A background of the technology will be given, what connects them as far as the USB configuration, discuss the main lessons learned, and briefly dwell on other configurations that are close relatives of aircraft using the USB
Pinero, Erasmo
Electronic Control Units (ECUs) have played a pivotal role in transforming motorcars of yore into the modern vehicles we see on our roads today. They actively regulate the actuation of individual components and thus determine the characteristics of the whole system. In this, the behavior of the control functions heavily depends on their calibration parameters which engineers traditionally design by hand. This is taking place in an environment of rising customer expectations and steadily shorter product development cycles. At the same time, legislative requirements are increasing while emission standards are getting stricter. Considering the number of vehicle variants on top of all that, the conventional method is losing its practical and financial viability. Prior work has already demonstrated that optimal control functions can be automatically developed with reinforcement learning (RL); since the resulting functions are represented by artificial neural networks, they lack
Kampmeier, AndreasBadalian, KevinKoch, LucasLee, Sung-YongAndert, Jakob
The optimization of energy management strategies for hybrid electric vehicles is crucial for minimizing fuel and electrical energy consumption while maintaining the energetic stability of the electrical system. Conventional heuristic, rule-based approaches typically rely on classical optimization techniques and manual calibration by experienced engineers. These methods often suffer from simplified assumptions, sub-optimality, and are increasingly time-consuming given the growing complexity of modern hybrid powertrain architectures. This research proposes a novel methodology for the development of a learning-based energy management strategy (EMS) via deep reinforcement learning (DRL) to transition toward highly automated, data-based, and optimization-based development approaches. The methodology utilizes the Soft Actor-Critic (SAC) algorithm, an off-policy actor-critic method, to train an agent through experiences by interacting with an environment. The environment consists of a
Metzler, SebastianWinke, FlorianJungen, MarioSchmiedler, StefanHofmann, PeterGeringer, Bernhard
In recent years, the automotive industry has faced increasing pressure to accelerate development cycles and reduce costs. Simultaneously, ride comfort standards have risen due to the ongoing integration of autonomous driving functionalities. Consequently, it has become essential to ensure that ride comfort attains a high degree of maturity at the very early stages of the automotive development process. This necessitates the establishment of objective criteria that enable the reliable estimation of subjective ride comfort, utilizing simulation-based assessment methods. This study introduces a methodological framework designed to systematically translate the manufacturer specific subjective perception and assessment of ride comfort into objective descriptions using a dynamic driving simulator. The framework is conceived as a generic approach, enabling the comprehensive application to a wide spectrum of subjective ride comfort phenomena, while being specifically optimized for the
Stroesser, SimonZwosta, TobiasAngrick, ChristianNeubeck, JensWagner, Andreas
The aim of this work is to develop a modular, real-time-capable digital twin of an electric powertrain based on machine learning (ML)-based model structures and a systematic, component-oriented architecture with a focus on efficiency estimation in test bench environments. The further goal here is to enable virtual testing, which can be used for frontloading and thus both prevent errors and increase the speed of product development. Based on a comprehensive set of measured and derived test bench data, a multi-stage procedure is implemented that integrates data acquisition, physically informed feature selection, modeling at the component and subsystem level, and hybrid coupling strategies. The digital twin captures inverter, electric machine, and mechanical transmission stages and generates consistent predictions of key variables such as torque, speed, power factors, and subsystem as well as overall drivetrain efficiency. The methodology enables a systematic comparison of black box, dark
Kopp, LennartProksch, DanielOckert, NielsKarthaus, CarstenKley, Markus
Ultrasonic sensors are widely deployed in automotive driver assistance systems for near-range environment perception and provide safety-relevant inputs for functions such as parking assistance and automated parking. With increasing vehicle automation, the integrity and availability of ultrasonic sensor data become more critical, as compromised measurements may lead to incorrect vehicle decisions and hazardous behavior. While prior research has extensively studied physical attacks on ultrasonic sensors, a structured cybersecurity risk analysis in accordance with automotive cybersecurity standards, combined with experimental validation, is largely missing. In particular, the communication interface between ultrasonic sensors and control units has received limited attention despite its relevance as a potential attack surface. This paper presents a systematic security analysis of an automotive ultrasonic sensing system based on a demonstrator setup. The work applies a Threat Analysis and
Gahm, SebastianHaller, JonathanKriesten, Reiner
The increasing regulatory complexity in automotive development places significant pressure on engineering teams to derive complete and correct requirements. This paper presents a multi-agent-based large language model (LLM) workflow designed to support requirement extraction from technical specifications and regulatory documents in compliance with automotive requirement guidelines. The approach structures the requirement derivation process across collaborating agents that interpret specification and regulatory text, generate candidate requirements for the early engineering activities, and cross-validate their outputs to improve consistency and traceability. To evaluate the applicability of the workflow in an industrial context, we applied it to the draft Euro 7 emissions regulation. The agents produced requirements for relevant functional domains, which were subsequently reviewed by domain experts at FEV. The evaluation focused on correctness, completeness, and coverage. Results
Abdalla, AbdelrahmanSchäfers, LukasSchmidt, FabianSchaub, JoschkaLee, Sung-YongAndert, Jakob
Vehicle software updates are released more frequently and in increasingly shorter cycles, which places growing pressure on vehicle quality and final assembly line stability. In production environments, software related issues do not remain limited to the digital domain, since errors introduced by software updates can interrupt flashing and commissioning processes, slow down assembly, and increase rework, thereby directly affecting production throughput. Electronic control units are particularly sensitive to software updates because they are flashed and commissioned during vehicle production under strict timing constraints, and changes to flashing sequences, memory structures, configuration parameters, or function definitions can negatively influence commissioning behavior. This paper presents a novel approach where an established quality measure – First Time Quality (FTQ) – is used to quantify the impact of software updates in the final assembly. By comparing FTQ values from production
El Asad, AimanKöhler, KatjaHahn, MichaelReuss, Hans-Christian
Fuel cell electric vehicles are described on cell, stack and system levels. In driving operation, multi-physics coupling across subsystems (reactant supply, humidification, thermal management, etc.) reshapes cell- and stack-level boundary conditions, impacting performance and degradation mechanisms. Isolated single-topic approaches on one specific level may have limited transferability, as cross-level interdependencies under changing operating conditions can negate improvements or shift limiting factors. This underscores the development of validation environments (VEs) that represent cross-level interactions and evolve as experimental evidence redirects research questions. Models such as the V-Model provide phase-oriented logic for developing VEs when validation scope, boundary conditions and acceptance criteria can be specified upfront and remain stable. However, in PEMFC VE development, experimental conclusions frequently reshape hypotheses, operating conditions and research topics
Knaier, JohannesBause, KatharinaAlbers, Albert
The widespread adoption of electric vehicles is currently hindered by long charging durations and limited infrastructure. While fast-charging technologies address these issues, they impose significant thermal loads on high-voltage components. Within this architecture, the Battery Disconnect Unit plays a critical role as it monitors and controls the connection between the battery, powertrain, and charging system. However, the high currents required for fast-charging often drive these units' temperatures beyond safe operating limits, necessitating advanced thermal solutions that do not require extensive redesigns of the vehicle's electrical layout. To address this challenge, this study proposes a passive thermal management solution using Phase Change Material heat transfer devices to enhance the thermal robustness of the component. The methodology employs a dual approach involving initial experimental testing to pinpoint specific thermal hotspots under high-power conditions, followed by
Salameh, GeorgesGoumy, GuillaumeFrecinaux, AnthonyRatajczack, ChristellePalluel, MarlèneNoiseau, PascalLardeux, Sébastien
The goal of reducing global CO2 emissions requires actions especially for the transportation sector. To achieve the goal, electric traction motors are frequently implemented in passenger vehicles, as well as in commercial vehicles like heavy-duty trucks or buses. Particularly electric city buses have the potential to reduce the local emissions in urban areas and provide local exhaust-emission-free mobility. While their number of registrations rises, research focusses on the improvement of the overall system in order to increase energy efficiency. High importance is gained by the thermal management of the whole system. This research investigates a simulative approach to improve the thermal management and therefore the energy efficiency of an electric city bus. The different thermal components of an electric city bus like drive system, battery system and heating, ventilation and air conditioning system (HVAC system) are modelled. Their thermal behavior has been validated in previous
Schäfer, HenrikHellberg, TobiasMeywerk, Martin
In permanent magnet synchronous machines (PMSMs) ohmic losses occur in the stator windings. Reducing these losses contributes to a higher efficiency and increases the vehicles range. An effective approach to reduce frequency-dependent AC conduction loss is the use of litz wires. In addition, direct cooling helps to reduce DC conduction loss and winding temperatures. Therefore, this work presents a multiphysical modeling approach of a direct-cooled litz wire winding in a PMSM. It combines loss modeling of the winding with novel thermal and hydraulic calculation methods. AC conduction loss due to skin and proximity effect and DC conduction loss are modeled temperature dependent. Scaled-down conjugate heat transfer simulations are used to determine the heat transfer coefficient (HTC) between wires and coolant. Additionally, the pressure drop is derived and converted into parameters for use in a porous media model. The derived parameters are used to generate surrogate models to enable
Blaschke, Wolfgang MaximilianMengoni, LeonardList, AdrianKulzer, André Casal
The increasing complexity of modern software-intensive systems, particularly in the automotive domain, demands new approaches to bridge the gap between high-level engineering specifications and executable, safety-compliant code. This need is amplified by the rapid transition toward software-defined vehicles, where highly dynamic, updateable software functions significantly enlarge the scope and frequency of engineering activities and require scalable, transparent, and adaptive development processes. While recent advances in Large Language Models have demonstrated strong capabilities in automating tasks such as requirements analysis, code generation, and documentation, their deployment in safety-critical engineering workflows remains challenging due to the need for transparency, traceability, and controlled decision-making. This paper presents a modular multi-agent Large Language Model (LLM) pipeline that automates key steps of the systems engineering lifecycle - from requirement
Padubrin, MarcelKulzer, André CasalGuerocak, Erol
Level-3 and higher automated driving systems require longitudinal speed strategies that remain consistent with both physical stopping feasibility and realistic sensing constraints. This paper presents a route-based, sensor-aware speed planning method that supports safety validation and explicitly couples longitudinal driving strategy with sensor field-of-view coverage. Based on a concrete route extracted from digital maps and enriched with fleet data, point-wise maximum speeds are computed considering road curvature, speed limits, and comfort constraints. From the resulting drivable speed profile, physically consistent stopping paths and their endpoints are calculated for each route position, accounting for friction limits, scenario-dependent deceleration capabilities, and system delays between perception and braking. The set of stopping paths is aggregated into a region of interest (ROI) representing the spatial area that must be reliably perceived to guarantee safe stopping. This ROI
Kohler, Paul LeonhardResch, Michael
This paper investigates the integration of Artificial Intelligence (AI) within radar-based perception for Advanced Driver Assistance Systems (ADAS) under safety considerations aligned with ISO 26262 [1] for functional safety and ISO 21448 (SOTIF) [2] for performance-related safety of the intended functionality. The study evaluates a hybrid architecture in which AI-based perception modules are combined with deterministic supervisory mechanisms to maintain safety compliance. A simulation-based case study using CARLA with radar sensor modeling is presented to compare a deterministic radar perception pipeline with an AI-enhanced approach under nominal and degraded environmental conditions. Performance is evaluated using precision, recall, and F1 score metrics. Results indicate improved recall and F1 score under adverse scenarios for the AI-based perception module, accompanied by a moderate increase in false positives. The paper discusses architectural constraints required to limit non
Jain, Yesha
Kolmogorov-Arnold Networks (KANs) are a novel mathematical method to generate data-driven AI surrogate models. Compared to neural networks based on the MLP standard (Multi-Layer Perceptron), these offer further mathematical interpretability and thus allow improved validation of AI for industrial applications. In this paper, we use KANs to generate an AI vehicle model of a truck as a mathematically precise AI surrogate model. To do this, we combine the KAN approach with the approach of Neural Ordinary Differential Equations (Neural ODEs) to generate predictions for the time-series of the truck’s velocity. Furthermore, we compare the results of the AI based on KANs with the traditional approach using MLP in terms of model size, accuracy, and computational time in order to evaluate advantages and disadvantages of the KAN approach. The best AI-KAN vehicle model identified in this way is then embedded in a co-simulation via the Functional Mockup Interface standard, thus opening up a wide
Vaudrevange, Patrick K.S.Halverson, JamesRuehle, FabianFabcic, TomazDingler, ChristianPiskala Dilipkumar, SanthoshkumarIbrahim, MuhammedHerrnberger, MichaelKasper, JohannaTürk, LarsKeckeisen, Michael
Software-defined, highly customizable vehicle architectures drastically increase the number of hardware–software constellations that must be validated, especially under safety and timing constraints. Traditional unit and integration testing, as well as current regression and combinatorial methods, cannot practically cover this configuration space or reliably capture emergent effects arising from complex interactions, such as bandwidth contention and non-linear latency behavior. This work presents a proof-of-concept for predictive, situational validation of self-describing hardware and software components within realistic automotive E/E architectures. Proposing a novel Machine Learning- (ML) based method for early systemic feasibility prediction of automotive configurations using Graph Neural Networks (GNNs). Specifically, the subclass Graph Isomorphism Networks (GINs) is applied to predict the compatibility of a randomly composed configuration of software and hardware components
Wizl, JensGuarda, Filippo
This year, SAE International hosts the 2026 edition of the International Powered Lift Conference (IPLC), which focuses on the latest developments in vertical and/or short takeoff and landing (V/STOL) aircraft research, concepts and programs. IPLC is a joint technical meeting, held approximately biennially, co-sponsored by the American Institute of Aeronautics & Astronautics (AIAA), the Royal Aeronautical Society (RAeS), SAE International and the Vertical Flight Society (VFS). Because each technical society hosts the IPLC only once a decade, and because the event was originally begun in the 1980s, turnover of staff and volunteers with each of the organizations creates a lack of knowledge and historical context of the event. This paper provides a formal record of the history and legacy of the IPLC, as well as its role in highlighting the technical and programmatic progress of V/STOL over the ages.
Hirschberg, Michael J.
The development and validation of advanced driver-assistance systems (ADAS) and automated driving systems (ADS) are shifting from traditional linear V-model processes toward more iterative engineering cycles. Despite faster iteration, these safety-critical systems remain subject to stringent regulations. Standards and guidance, including UNECE UN Regulation No. 157 and ISO/TS 5083, emphasize traceability, transparency, and explainability throughout development and validation. Nevertheless, as ADAS/ADS are developed and validated in faster, more iterative release cycles, additional stakeholders become involved and new explainability requirements emerge. These requirements vary between stakeholders and across development, validation, and post-market deployment phases, yet they are not systematically captured in the current state of research and practice. Therefore, to ensure that explainability supports rapid iteration, it is essential to identify relevant stakeholders and specify their
Liu, XuanhengBairy, AkhilaPaudel, BijayAdolph, LaurenzHeck, MelanieHettich, LennardNägele, Ann-ThereseRudolf, KorbinianBause, KatharinaDüser, TobiasSchwammberger, Maike
Hydrogen Internal Combustion Engines have emerged as an option for decarbonizing heavy-duty transportation. However, injecting high-pressure hydrogen gas into pressurized combustion chambers induces complex compressible flow phenomena, including choked flow and under-expanded supersonic jet structures, which challenge conventional modeling approaches for optimizing engine performance and emissions. This study conducts a numerical investigation of transient hydrogen injection into a high-pressure argon environment, benchmarking a 2D axisymmetric Computational Fluid Dynamics (CFD) model against high-fidelity experimental optical measurements. Utilizing Ansys Fluent with a density-based solver, coupled with the k-ω SST turbulence model and species transport equations, simulations were performed at injection pressures of 6 MPa and 10 MPa into a 1 MPa ambient chamber. The simulation successfully captured fundamental compressible physics, including Mach disk formation and significant
Castilla Batun, Uriel IsaacAlzahrani, Fahad
This paper presents the optimization of a Halbach magnet array applied to an axial flux machine (AFM) in a 12-pole, 18-slots yokeless and segmented armature (YASA) topology, evaluated in the torque–speed characteristics diagram. AFMs offer significant advantages in terms of compact design and high torque density compared to other permanent magnet machine topologies. However, noise, vibration, and harshness (NVH) performance is strongly influenced by cogging torque, electromagnetic torque ripple, and tooth forces. While Halbach magnet arrays are well established in high-performance radial flux machines, only limited research has investigated their influence in AFMs. A Halbach array concentrates magnetic flux on one side of the magnet arrangement, leading to increased air gap flux density and a strongly reduced need of a back iron yoke under the magnets. By using a Halbach array, the magnetic field distribution in the air gap becomes more sinusoidal, thereby reducing harmonic components
Müller, KarstenSchulz, FabianBremer, MartinBurkhardt, YvesDe Gersem, Herbert
Hydrogen-fuelled internal combustion engines are a potential carbon-free propulsion solution for high-power applications such as construction machinery and heavy-duty commercial vehicles. However, compared to conventional diesel engines, hydrogen engines exhibit limitations in transient operation and at full load, primarily due to the high reactivity of hydrogen. In spark-ignited hydrogen engines, combustion anomalies represent the main constraint during performance-oriented operation, particularly during transient phases that require mixture enrichment to meet dynamic torque demands. Water injection is investigated in this study as a means to mitigate these limitations. The paper describes the implementation of a port water injection system on a heavy-duty commercial hydrogen engine and evaluates its influence on engine performance with a focus on transient operating conditions. A combustion anomaly evaluation method developed in-house is applied to quantify the effect of water
Schneider, DavidChristoforetti, PaulKappacher, PeterKapeller, DavidSchutting, EberhardEichlseder, HelmutTrapp, Christian