Your Destination for Mobility Engineering Resources

As a typical material for fragmentation warheads, the mechanical behavior and ballistic penetration performance of 10# steel are critical for assessing warhead lethality. To characterize the dynamic response of 10# steel, systematic experiments were conducted, including quasi-static tensile tests, split-Hopkinson tensile bar tests, and thermal softening measurements. A = 505.46 MPa, B = 292.84 MPa, n = 0.335, C = 0.0343, and m = 1.213 are the calibrated Johnson–Cook parameters. Bridgman-corrected notched tensile tests determined damage parameters D1 to D4: 0.065, 0.746, −0.646, and 0.031). A study of its constitutive behavior shows that the strength of 10# steel increases with stress triaxiality and strain rate, whereas increasing temperature enhances ductility and reduces strength. Finite element software was updated to include the calibrated parameters to develop a material model for ballistic impact simulation. When compared with the ballistic penetration test results obtained using a 14.5 mm projectile, the simulated residual velocities show less than 5% deviation from the measured values. 3D scanning reveals that fragment sizes in experimental data differ by under 10% from simulation predictions. This work enables precise numerical simulations for warhead fragmentation prediction and lightweight armor design.
Tian, YumoZhang, LonghuiAn, FengjiangFeng, Bo
Impacts of laser shock peening (LSP) on the evolution characteristics of microstructure in commercially pure α-phase titanium (α-Ti) are explored by molecular dynamics (MD) simulations of high strain-rate compression. The EAM potential (Zhou potential) is selected for its ability to capture the evolution of microstructures. Considering the LSP-induced peak plasma pressure, the strain rate during the simulated shock compression process is set at 10^9 s-1 to replicate the LSP process. The stress-strain curve of the α-Ti under high strain-rate compression is obtained. The maximum equivalent stress reaches 3.6 GPa, consistent with the theoretically calculated value. The simulation results reveal that mechanical twins (MTs) are activated at a strain of 3%. The number of mechanical twins increases and eventually stabilizes, forming a network structure throughout the grains. In the meantime, numerous partial dislocations are generated adjacent to the grain boundaries. The dislocation density also increases with strain and dislocation reactions occur. Moreover, grain refinement is identified. The grain size is refined from the initial ~ 8 nm to ~ 4 nm in the polycrystalline α-Ti. Twinning, together with dislocation-mediated plasticity, drives the refinement of grain size. Gradients of twin density, dislocation density, and grain size density are induced by LSP on the surface of α-Ti. This study comprehensively investigates how LSP influences the evolution of microstructures by MD simulations. It develops an innovative numerical strategy that offers a foundation for elucidating the underlying mechanisms of LSP.
Zhao, CongshanZhang, LinbingXu, YidiHe, JianyeFang, JingLi, ZezhouRuestes, Carlos J.Cheng, Xingwang
KIKORiRoαiαoδ
Zhu, MayuezhenLi, MeiJiang, JianweiMen, JianbingWang, Shuyou
Multiphase compressible flow problems are widespread in aviation, aerospace, transportation, military, and industrial fields, for instance, in underwater explosion bubble dynamics, fuel injection for hypersonic vehicles, liquid sloshing in propellant tanks, and supercavitating underwater vehicles. This paper proposes an improved THINC (Tangent of Hyperbola for Interface Capturing) method for multiphase flow simulations, based on a selective reconstruction strategy for the dominant material. The core of the strategy is to apply the THINC reconstruction exclusively to the material with the largest volume fraction within a multiphase mixed cell, which numerically governs the local interface evolution. The volume fractions of non-dominant materials are then obtained through a proportional distribution that inherently ensures the summation (Σαk = 1) and boundedness (0 ≤ αk> ≤ 1) constraints are met without explicit corrections. This approach reduces the number of THINC reconstructions for each time step in a multiphase mixed cell from Nm (the number of materials) to one, significantly simplifying the algorithm and lowering computational cost. It thereby avoids the error accumulation and complex renormalization procedures associated with conventional schemes that reconstruct all materials. While strictly maintaining volume fraction conservation, the proposed method preserves interface sharpness through the underlying THINC framework. The method is implemented in a diffuse-interface, multiphase Eulerian framework and validated with a series of challenging benchmarks, including shock-helium bubble interaction, triple-point problem, gas impact, and the more complex modified gas impact. Numerical results show that, compared with conventional multiphase THINC approaches that reconstruct every material, the proposed scheme can reduce CPU time by about 40.0% without compromising the accuracy of key physical quantities.
Wang, WeiZhong, YanxuHu, QinghuaYang, Canqun
The Super Tau-Charm Facility (STCF) is a new-generation positron-electron collider planned in China. The core mission of STCF is to design a new generation of large-scale scientific facility featuring a center-of-mass energy between 2 and 7 GeV and a peak luminosity of more than 5×10^31 cm^–2s^–1. Given its high beam intensity and high luminosity characteristics. This will provide serious difficulties for the vacuum system’s design due to its high beam intensity and high luminosity features. The double-ring collider and the injector are the two primary components of the STCF. Each collider ring is divided into arcs, straight sections, and the interaction region. The arc sections adopt the same standard cell design. This paper primarily introduces the vacuum system of a standard cell for the arc section. This is related to the space simulation of aerospace on the ground, which requires a very high vacuum. By designing an overall scheme for the vacuum system, the structure and dimensions of the vacuum chamber are determined. The synchrotron radiation power and dynamic gas load distribution are calculated for the Arc Dipole Magnet. The placement scheme for vacuum components such as vacuum pumps, bellows, and BPMs is determined. At the same time, simulation analysis was conducted on the temperature, strength, and internal pressure of the vacuum chamber using finite element analysis software. Different vacuum chamber materials will have different calculation results, and the copper vacuum chamber is selected in this paper. The design specifications meet the technical requirements proposed by the physical system, providing a theoretical basis for the development of the next prototype and technical guidance for the design of vacuum systems in other sections.
Zhao, LijuanZhang, RuiyangSun, KunGong, HailiangJiao, WeijieZhang, BenfuMao, Mingyang
To meet the high-performance requirement of tungsten heavy alloys in kinetic energy penetrators under extreme dynamic loading conditions, high strength and high adiabatic shear band (ASB) sensitivity are essential. The formation and evolution of ASB during the penetration process directly dominate penetration capability of tungsten heavy alloys (WHAs). However, traditional WHA (93W) exhibits relatively low strength and adiabatic shear band insensitivity, which limits its applications in advanced kinetic energy penetrators. This study prepared W60(FeCrNi2.5) alloy by means of spark plasma sintering with 1~3 μm powders. The sintered alloy exhibits outstanding mechanical properties at quasi-static (0.001 s-1) and dynamic (4000 s-1) strain rates. Its yield strengths reach 1.5 GPa and 2.7 GPa respectively, manifesting a notable strain rate strengthening behavior. Dynamic compression tests indicate that the alloy generates ASB with a width of ~8 μm. Within the ASB, the body-centered cubic (BCC) phase is elongated to nanofibers under shear stress, and fine W particles are generated as a result of grain debonding in nanofibers. Meanwhile, the grains of the face-centered cubic (FCC) phase are disintegrated into subgrains due to dislocation pile-ups at subgrain boundaries, and new equiaxed grains are formed through subgrain boundaries rotation. The calculated adiabatic temperature elevation inside the ASB of this alloy reaches a maximum of 1315 K under 4000 s-1. Notably, its ASB sensitivity coefficient reaches 20.8, while that of the 93W alloy is 1.02. Thus, it achieves a favorable combination of high strength and high adiabatic shear band sensitivity, which offers meaningful references for advanced kinetic energy penetrator materials.
Lin, JingchenHe, JianyeWang, QiangWu, ShanghaoZhang, LinbingRuestes, Carlos J.Li, ZezhouZhang, ZhaohuiZhang, FanWang, LinCheng, Xingwang
This study proposes a physics-informed graph convolutional reduced-order model, namely Phys-GCN, for high-fidelity and computationally efficient prediction of steady incompressible flow fields. In Phys-GCN, the incompressible Navier–Stokes equations are embedded into the loss function via residual constraints, such that the spatial feature extraction of graph convolutional networks is integrated with the physics-constrained learning strategy of physics-informed neural networks. This mixed design enables the model to capture complex nonlinear flow features while maintaining a clear level of physical interpretability. Benefiting from the node-edge encoding inherent to graph neural networks, Phys-GCN operates directly on unstructured CFD meshes to learn flow features from graph representations constructed using node attributes and adjacency relationships. In doing so, Phys-GCN dispenses with voxelization or SDF preprocessing and fully preserves the local geometric and topological characteristics of the flow domain. The proposed model is systematically evaluated on steady flows past circular and elliptical cylinders, where the predicted velocity and pressure fields are compared against reference CFD solutions in both interpolation and extrapolation scenarios. Results show that, for all physical quantities, the reconstructed steady flow fields achieve mean relative errors below 5%, exhibiting excellent agreement with the CFD benchmark solutions. After offline training, Phys-GCN achieves inference times that are several orders of magnitude faster than conventional CFD solvers, while maintaining comparable predictive accuracy. These findings demonstrate that Phys-GCN provides an accurate and efficient graph-based and physics-informed surrogate for steady flow-field reconstruction on non-uniform, unstructured meshes, thereby laying a solid foundation for future extensions to more complex three-dimensional and compressible flow configurations.
Xie, HaoranZhou, HaoYu, ChanghaoLi, QiangLiu, TianyuPeng, Jiangzhou
Driven by the growing demand for higher efficiency and load-bearing capacity in fields such as new energy vehicles and heavy-duty engineering machinery, planetary gear sets are increasingly operating at elevated rotational speeds, coupled with a corresponding expansion of their revolution radii. This dual trend directly induces a substantial surge in centrifugal acceleration acting on the internal needle roller bearings. Under the cyclic stress inherent to transmission operations, such enhanced acceleration not only accelerates the initiation of spalling faults on the inner bores of planet gears but also exacerbates the propagation and deterioration of these faults throughout the service life. To elucidate the influence mechanism of inner bore spalling on the dynamic response of planetary gear bearings, this study develops a specialized dynamic model. This model explicitly incorporates the compound kinematic effects of simultaneous rotation and revolution, thereby ensuring a high-fidelity reconstruction of actual operating scenarios. The research systematically investigates how different spalling types and dimensional parameters affect the system’s dynamic behavior. Numerical results demonstrate a positive correlation between the severity of the spalling defect and the dynamic response intensity. Specifically, the expansion of defect dimensions under harsh operating regimes markedly exacerbates both the contact impulses at the needle-roller interface and the overall vibration acceleration amplitudes. Notably, the amplitude increment of the needle rollers is far more pronounced than that of other components. These findings enrich the theoretical understanding of fault-induced dynamic responses in planetary gear systems and provide a solid theoretical and model-based foundation for optimizing the fault diagnosis, condition monitoring, and maintenance strategies of the associated needle roller bearings.
Zou, DeshengLai, JunbinGuo, WeiDong, PengXu, XiangyangSun, Qiang
Long-distance buried pipelines are the core type in pipeline transportation; the technical indexes and requirements for protection are stricter. In the previous coupling model of pipe and soil, the in-situ soil and backfill soil are treated as a unified continuous medium, and the actual geometric shape and boundary effect of the pipe trench are ignored through simplification of the calculation model. In this study, a new coupling model of in-situ soil, backfill soil, and pipeline is proposed to analyze the actual strain state of buried pipeline with different backfill soil and in-situ soil materials. A model was established based on the ANSYS software to simulate and investigate the mechanical behavior of strike-slip fault-crossing buried pipelines under real trench conditions. By varying multiple parameters, this study analyzes the effects of different operating conditions on the strain distribution and magnitude of buried pipelines. The findings of this study can serve as a reference for the design, construction, and protection of buried pipelines traversing active faults.
Li, YuxiangWang, GuangZhang, ChengbinWang, KeBi, Haisheng
This research aims to develop a high-performance composite material support component that meets extreme performance requirements. It is used to solve the problem of protecting critical electronic control units (ECUs) and flight data recorders in aerospace and automotive safety systems under harsh combined conditions of high temperature and high shock. Its internal dimensions are 0.14 m × 0.08 m × 0.08 m. In addition, it is required to withstand a constant temperature of 65°C for 3600 seconds, with the internal core temperature not exceeding 35°C. It can withstand a static load of 1.8 kg and a transient impact acceleration of 1400 G. The dual-layer composite structure based on functional decomposition solves the problems of thermal insulation and load-bearing/impact resistance. The inner layer uses ultra-low thermal conductivity aerogel to form a thermal barrier. The outer layer is a load-bearing frame made of high-strength/high-modulus quartz fiber reinforced epoxy composite material. The study employs a systematic numerical simulation method to verify the optimized design parameters. The results show that the internal temperature remained stable at 34.173°C. The outer layer deforms only at the micrometer level under static load. The inner layer is under zero load and there is no distortion in the internal space. The integrated design method of “material-function-structure-simulation” proposed in this paper provides a research approach for the survivability design of mechanical structures of new-generation aircraft and ground vehicles under complex multiphysics constraints.
Liu, JiaxinWang, YiZhao, XiaorongWu, ChaofuZhao, ZhuoChen, Long
This study examines how frequency acceleration affects the aerodynamic efficiency of a forward flying airfoil by establishing a kinematic model and conducting numerical simulations using the NACA0012 model. Since the aerodynamic force coefficients have been obtained in previous studies, this paper directly utilizes these coefficients to evaluate the effects of different frequency acceleration combinations on aerodynamic efficiency. It is concluded that under the condition of no pitch frequency acceleration, the combination of positive plunging frequency acceleration and sweep frequency acceleration significantly reduces the lift efficiency from 89.7% (under no frequency acceleration) to 18.1%, and can increase the propulsion efficiency from 44.1% (under no frequency acceleration) to 75.5%. Furthermore, under the AM-8 condition, the lift efficiency shows a decreasing trend as the acceleration factor increases. The analysis and investigation of frequency acceleration effect provide a theoretical foundation for enhancing the aerodynamic performance and optimizing the structural design of flapping wing drones.
Kong, FanweiQu, LigangLi, ZhandongLi, JingLao, Yile
The helicopters conducting carrier deck operations and performing maritime rescue missions experience significant impacts from the downwash generated by their rotors, affecting both landing performance and the surrounding environment. Addressing the unclear mechanisms of downwash effects during water rescue operations, this study employed Computational Fluid Dynamics (CFD) methods, including overlapping grids, to investigate the operational characteristics of helicopter rotor airflow. Numerical simulations were conducted under various operating conditions, including different inflow velocities and rotor speeds. Based on the calculation results, the implementation process of helicopter rescue operations is proposed. These findings provided valuable guidance for helicopter water rescue operations. The results showed that as the rotor speed of the rescue helicopter gradually increased, the force of the rotor downwash flow on the water surface was greater. Moreover, when the rescue helicopter had an incoming flow velocity, the interference of the rotor downwash flow on the water force could be reduced accordingly.
Feng, XuCui, JiaZhang, YiHan, QingtianLiu, WeiXing, LiWang, Jingyu
To tackle the challenges of pronounced dispersion and inadequate cohesion of concrete in the underwater repair of ship lock engineering, this study presents a novel approach involving acrylate copolymer emulsion (PAE) and waterborne polyamine curing agent (WE) as the two-component flocculant, integrated with fiber modification technology, to fabricate non-dispersible concrete tailored for ship lock underwater rehabilitation. Mechanical property tests and elastic modulus analyses demonstrate that the resultant concrete exhibits significantly improved scour resistance, endowing it with robustness against erosion in complex subaqueous environments. This work thus offers a dependable technical solution for the structural repair and toughening of ship lock structures.
Li, JunZhu, XunsongYang, NingMeng, XingyuZong, Jiawei
The folding wing mechanism is widely used in aircraft design. Whether the folding wing surface can unfold smoothly determines whether the aircraft can fly normally. Therefore, studying the aerodynamic loads and structural deformations during the unfolding process of folded wing surfaces is very important. The motion process of a folded wing mechanism is a typical fluid-structure interaction (FSI) process. During deployment, the wing surface moves under the combined action of the actuator’s pull and the aerodynamic loads from the incoming flow, while the large deformation of the wing surface during its movement, in turn, affects the aerodynamic loads on the mechanism from the flow field. Considering the FSI effects during the unfolded motion process of the folded wing, simulation was conducted using the ALE algorithm in LS-DYNA to obtain the kinematic and dynamic parameters in the unfolded motion process, and also to get the aerodynamic torque on the wing under different angles and angular velocities. In practical engineering applications, the actuation force of the deployment mechanism can vary due to factors such as the amount and performance of the pyrotechnic material. Consequently, the final velocity and the whole motion process of the wing mechanism will also change. For the calculation of aerodynamic external loads under multiple operating conditions, using the ALE algorithm will consume a large amount of computational time and cost. Given the high computational cost and long computation time of finite element simulations, a BP neural network was established to calculate the aerodynamic loads on the wing surface under different actuation forces. This allows for a rapid assessment of whether significant deformation or damage will occur to the folding mechanism or nearby components during the deployment process.
Wei, TingLi, NaitianTong, Zongkai
The issues associated with the traditional single-gimbal control moment gyroscope (SGCMG) driven by electromagnetic motors, such as complex structure, significant gear backlash, weak anti- interference capability, poor adaptability to space environments, and large volume and weight, make it difficult to meet the attitude control requirements of micro/nano satellites. To address these issues, this paper proposes an SGCMG design based on a rotary traveling wave ultrasonic motor (RTWUM) drive. Ultrasonic motors offer advantages including high torque, fast response, self-locking upon power-off, immunity to electromagnetic interference, and simple structure, making them suitable for spacecraft attitude control systems. This paper elaborates on the working principle and structural design of the ultrasonic motor, covering the entire process from stator modal optimization, flywheel and gimbal structural design to system integration and control system implementation. Through finite element analysis and experimental verification, the designed ultrasonic motor-driven SGCMG meets the requirements of micro/nano satellites in terms of output torque, speed control accuracy, and structural compactness, demonstrating the promising application prospects of ultrasonic motors in aerospace attitude control.
Wu, JintaoZhang, JiyangLi, HuafengPan, Song
The determination of flight thrust for aircraft engines is an important means of evaluating engine and aircraft performance. The characteristics of the tail nozzle of the tested engine are an important data support for calculating flight thrust. In order to accurately evaluate the flight thrust of a certain type of engine, an “engine nozzle characteristic determination test system” is developed to obtain the thrust characteristic curve and flow characteristic curve of the nozzle. A calibration device and calibration process were designed for the experimental system to achieve in-situ calibration of the system.
Ren, BoyangJia, WenjieSong, Jiangtao
This study analyzes the aerodynamic stability of a typical quadrotor UAV during hover and vertical flight using Computational Fluid Dynamics (CFD). A fitted relationship between single propeller rotational speed versus lift and torque was obtained through simulation. Rotor speed input parameters were determined by combining this relationship with force analysis under ideal conditions. Lift and torque variation data for each rotor under two typical flight conditions were subsequently acquired. The research examines changes in lift and torque caused by aerodynamic interference between rotors, which induces UAV instability. To address the additional rotor lift from airframe obstruction of airflow, a “Reduction Value Method” is proposed to correct the lift data. Kinematic simulations conducted in Adams show significant displacement and angular displacement fluctuations in both hover and vertical flight states. Instability is more pronounced during vertical motion. This research provides a theoretical basis for understanding UAV flight stability mechanisms and optimizing control strategies.
Zhao, HaiyuanLi, JiaSong, Jiafeng
As critical components of aircraft, hypersonic inlets utilize shock wave compression effects to pressurize incoming flow. The interaction between shock waves and the boundary layer tends to generate separation zones, and it adversely affects inlet performance. As a method to significantly enhance inlet performance, suction technology can substantially reduce the size of separation zones when they form in the inlet. However, when the inlet is started and operating normally, suction configurations may cause mainstream leakage and make it difficult to meet the requirements of inlets with wider speed ranges. This paper designs an adaptive scaliform suction structure that utilizes a lift-generating design to induce a slight upward deflection of high-speed near-wall flow. It can reduce high-speed mainstream leakage without compromising the effectiveness in low-speed separation zones. Numerical simulations are employed to evaluate its suction performance in both inlet separation zone flow fields and supersonic mainstream flow fields. The internal flow mechanisms of the scaliform suction structure are investigated, and differences in its behavior across various suction flow fields, as well as its interference with the mainstream, are discussed. The study reveals that when the height of the scaliform suction structure is approximately 1/8 of the incoming flow’s velocity boundary layer height, the suction flow coefficient in the separation zone is twice that in the hypersonic mainstream. Furthermore, the loss in Mach number and total pressure recovery coefficient of the near-wall supersonic mainstream is controlled within 5%. This structure exhibits an adaptive suction capability for separation zones, thereby extending the starting speed range of the inlet.
Zhao, XueningZhao, Yilong
To effectively mitigate the adverse effects of impact loads on the operational quality of a planter, this paper focuses on precision metering with dual planting chambers, and a novel approach is proposed to concurrently consider static and impact loads in the design of the frame structure, aiming to achieve a balanced design that combines load-bearing capacity and vibration reduction effects. The methodology employs a dual-layer cyclic process, where the outer layer calculates equivalent static loads based on the structural nonlinear dynamic response, and the inner layer introduces these equivalent static loads into the objective function of the optimization model using a weight method. The design of the frame structure, which simultaneously accounts for static and impact loads, is established through a topology optimization model based on the parametric level-set method. The simulation-optimization results indicate that, within the two-dimensional plane, the optimized seed metering frame achieves a marked reduction in volume fraction while its compliance remains almost unchanged. When the solution is expanded from 2-D to 3-D, and the optimized volume is increased to match the original volume, the optimized stiffness becomes 1.92 times the initial stiffness. This demonstrates that the frame is substantially lightened yet its stiffness is effectively enhanced, confirming that the design concurrently offers improved vibration attenuation and load-bearing capacity. The proposed structural optimization method can provide a viable design for improving the quality of precision metering. Although physical tests are still lacking, the soundness and consistency of both the simulation outcomes and numerical analyses provide strong evidence for the feasibility of the proposed method. Future tests can further verify its effectiveness.
Zhang, WenpengZeng, ShanZang, YingWang, Yu
In response to the industry's problems of transportation difficulties, low efficiency, and high safety risks during the erection of high-voltage transmission line towers in mountainous areas, this paper proposes a light tower erection device that integrates connection, assembly, and fixing functions. The device adopts 180 mm Q345 equal-angle steel tower legs and is equipped with a hydraulic drive system. The tower body is raised through the coordinated work of the main and secondary hydraulic cylinders. In contrast, the vertical and horizontal hydraulic cylinders are used for auxiliary descent and precise fine adjustment. Its modular and lightweight structural design meets the transportation needs in narrow spaces in mountainous areas. The specifications of the hydraulic cylinder are determined by mechanical calculation, and the structural strength of the square tube and the main and secondary hydraulic cylinder connecting rods is verified by finite element analysis. Kinematic simulation confirms that the operating performance of the device is stable. This device provides an efficient and reliable piece of technical equipment for the construction of transmission lines in mountainous areas, which has important engineering application value and broad promotion and application prospects.
Li, HailongChen, ZhenHe, LongpingWang, ZhongpanLi, Cheng
Accurate evaluation of measurement uncertainty is crucial for precision manufacturing. This paper proposes a two-stage Bayesian-Monte Carlo method for assessing roundness measurement uncertainty in online inspection. The method separates machining errors from measurement system errors by first establishing a prior distribution via calibration with a standard artifact and then updating it with workpiece measurements. To validate the method, measurements were conducted on a certified roundness standard, showing close agreement with the reference value. The method demonstrates effective uncertainty quantification with small sample sizes and provides a foundation for intelligent evaluation in dimensional metrology.
Gu, TingtingQian, XiaomingQian, Li
Gravity heat pipe technology offers an innovative solution for utilizing shallow geothermal energy to melt pavement snow and ice in winter, aligning with the requirements of green highway construction. By leveraging the evaporation and condensation of internal working fluids, these heat pipes efficiently transfer underground thermal energy to the ground surface, delivering a continuous and stable heat supply for road pavements in cold weather. To explore the factors affecting heat transfer efficiency, this study built an indoor environmental simulation platform and systematically examined the impacts of heat pipe shape, working fluid type (R-134a, R245fa), heating temperature (15°C–25°C), and working fluid filling rate (15%–30%). A winter pavement snow- melting simulation experiment was conducted to quantify key indicators such as pipe wall temperature and heat transfer power under medium-low temperature conditions. Experimental results show that R-134a heat pipes outperform R245fa counterparts in heat transfer power under simulated shallow geothermal snow-melting conditions. Low filling volumes tend to induce temperature gradients in the condensation section of L-shaped heat pipes, reducing overall efficiency. Straight heat pipes work best at a 15% filling rate, while L-shaped models achieve optimal performance at 25%. Comparative experimental analysis yielded parameter-effect diagrams for heat transfer power and thermal conductivity, which clarify the variation rules of heat pipe performance and provide engineering guidance for gravity heat pipe applications in green highway construction.
Wang, Zhen-kunYuan, Zhi-mingWang, KangZhang, Wen-junWu, Xiang-songLiu, Guang-bo
As one of the important freight modes, heavy trucks need a high- strength and high-reliability drive system to carry huge goods. Therefore, the drive axle housing, a key component, significantly influences the performance and service life of vehicles, and its design and optimization have high practical significance. Firstly, this study begins by creating a geometric model of the axle housing using SW and analyzes its stress distribution under four typical operational conditions. Through static analysis, it is concluded that the most critical operational conditions are the maximum deformation of 2.151 mm and the peak stress of 272.3 MPa; in the fatigue analysis of ANSYS Workbench, the minimum life is 820,000 times. Results from both static and fatigue assessments indicate that the initial axle housing design satisfies stiffness, strength, and fatigue requirements. There is a large margin in the structure, which has certain optimization space. Considering the most dangerous working condition, the response surface optimization module of ANSYS Workbench is used with the objective of mass reduction. Finally, the axle housing is reduced by 4.09 kg; the corresponding maximum deformation is 2.262 mm, meeting stiffness criteria, while the peak equivalent stress reaches 280.3 MPa, remaining below the material's yield strength. The minimum life is about 620,000 times, and the maximum fatigue life is 1 million times, which still meets the requirements of the vertical bending fatigue test. This lightweight redesign reduces material and manufacturing costs while maintaining the requirements for deformation, stress, and fatigue strength.
Zhao, ShenglianZhong, WeijieZhang, Jian
The stable operation of airborne equipment determines the functionality and performance standards of aircraft. Installing vibration isolation systems on such equipment aims to improve its performance. With the advancement of aircraft capabilities, future evaluations of airborne equipment’s vibration isolation systems will require increasingly real-world experimental assessment. Achieving a ground-based simulation of the complex coupling environment encountered by airborne equipment at high altitudes presents a huge challenge. This paper proposes a method utilizing air springs to simulate differential pressure forces, successfully enabling ground-based testing of “vibration-differential pressure” coupled environments for airborne equipment. The results verify the effectiveness of this approach, and it can be used for this type of environmental testing.
Qin, XiaomengXing, XiaomingMou, HaowenWang, Jianzhong
Straw is one of the major biomass energy sources. It has low economic benefits by conventional disposal methods, such as returning to the field, using as feed, pressing into block fuel, gasification power generation, papermaking, and manufacturing building materials. With the surplus of crop straw, a large amount of straw resources will be burned, resulting in severe resource waste, soil structure damage, and air pollution. Straw carbonization technology and equipment are effective measures to solve the problem of straw surplus. This paper proposes a mobile straw carbonization technology, studies the principles and processes of straw carbonization, and designs a high-efficiency mobile carbonization equipment that can be used in the field to reduce the costs of straw collection, transportation, and storage and realize the transformation of straw from waste to valuable resources. A mathematical model for the pyrolysis process of straw pellets was established. The structure of the mobile straw carbonization equipment was designed based on the research on the mechanism of straw pyrolysis and carbonization. A multi-layer sleeve rotary structure of the reactor is adopted, and the furnace body solves the problem of uneven heating of carbonization with a mixed feeding design of screws and scrapers. Simulation and experiments were conducted using corn straw as the raw material to analyze the variation law of temperature inside the furnace and verify the feasibility of the equipment designed for straw carbonization.
Shang, ChunminYu, Jiadong