Your Destination for Mobility Engineering Resources

ACBG Rolling Element Bearing Committee
Hydrogen-powered aircraft primarily utilize the conversion of liquid hydrogen into gaseous hydrogen to replace aviation kerosene, where hydrogen is directly combusted to provide propulsion. This study applied Amesim software to establish a complicated model simulating the liquid hydrogen to gaseous hydrogen conversion and ignition combustion processes. The simulation contains converting liquid hydrogen into gaseous hydrogen through a heat exchanger and simulating the mixture of gaseous hydrogen and air in the engine combustion chamber, and then igniting the mixture. The pressure, temperature, and flow rate of gaseous hydrogen and air during the ignition and combustion process in the engine combustion chamber, as well as the outlet temperature of the combustion chamber, are simulated and analyzed. The results demonstrate that during the simulation process, the internal pressure of the liquid hydrogen storage tank, the outlet pressure and flow rate of the liquid hydrogen pump, and the
Gao, PengfeiWang, Lijian
In the paper, a novel non-contact high-power energy transfer system based on a layered coupling structure is designed to meet the demand for reliable energy transmission during the inter-stage separation process of launch vehicles. The system adopts the upper four-coil transmitting array and the lower single-coil receiving structure and combines the innovative design of a 6:1 step-down transformer topology. Through the optimization of the multi-channel magnetic field coupling mechanism, the system realizes the safe transmission of more than 2 kW of power in close interstage under the difficult problem of transmission loss under the scenario of low input voltage and high output current, which effectively solves the problem of the system. Experimental findings can demonstrate that with a specified input voltage, the system could keep its output voltage of about 28 V under a given input voltage, and the maximum output current reaches about 85 A. The transmission efficiency is
Guo, XinwenJing, XiaorongXu, Pengfei
Adjustable-angle dental implants are favored by many patients due to the advantages they provide, such as high chewing force, aesthetics, comfort, and no harm to the adjacent teeth. This paper proposes a finite element modeling method for adjustable-angle dental implants by changing the material used for manufacturing the implants and predicting the life span of the dental implants with the help of Pro/E and ANSYS Workbench software, which provides biomechanical data reference for the selection of new implant parameters for industrial production and clinical use. The results show that the structural life of the implant is almost 764 years for pure titanium, 821 years for Ti6Al4v, and 1,274 years for βTi. From the analysis of the safety factor diagrams of the structures, it can be obtained that the smallest safety factor of the entire implant system occurs in the part where the abutment and the connection are in contact with each other during loading. In contrast, the smaller safety
Gu, WeiCheng, SiyuanLiao, Jifei
During the high-speed operation of packaging machines, if the abnormal components evolve into faults, the packaging machines often stop for inspection or even damage, causing production stagnation and huge economic losses. If key variables are predicted and faults are identified before the evolution of packaging machine failures, it is of great significance to ensure equipment safety and reduce maintenance costs and losses for enterprises. The purpose of fault prediction is to use the information modeling of equipment historical data to output the changes in key features before component failures in the future. Firstly, for the redundant data of multiple measurement points of the same variable in the packaging machine process variables, Pearson correlation analysis is used to obtain more accurate variable data. We reuse adaptive empirical mode decomposition (EEMD) for signal processing and feature extraction, reduce redundant information, use convolutional neural network (CNN) models
Wu, AiminLiu, ShixianZhao, LihuiLiu, ZhaoWu, TaoLi, Lianbing
This study aimed to develop a real-time Pilot-Induced Oscillation (PIO) detector by utilizing a Convolutional Neural Network (CNN) and applying it to flight test monitoring. For data training, a database of PIO samples is established. CNN has the advantage of lower complexity and automatic feature learning; it is chosen to develop the PIO detector. The results showed that the accuracy of the trained model has reached 93.71%, where the recall rate reaches 94.74%. To better assist the monitoring team, a simple software is designed based on the trained model for PIO detection, and it has been applied in flight test monitoring. In conclusion, this research demonstrates that the CNN Algorithm can be utilized in PIO discrimination and improve the monitoring capacity for flight testing.
Han, YiwenLiu, Chaoqiang
With the development of battery technology and wireless power transmission technology, their applications in the aviation field have broad prospects. Alignment control is the key to achieving wireless power transmission in the air. This paper first establishes a mathematical model for the proposed wireless power transmission device, decomposes and simplifies it to obtain a controlled object model that is more suitable for the algorithm in this paper. Aiming at the accuracy of alignment control in the task, a fused dynamic inverse algorithm with feedforward optimization was designed step by step and verified through simulation. In the simulation, typical application scenarios were designed in combination with the requirements of wireless power transmission technology. The results show that compared with the general dynamic inversion algorithm and differential feedback-fused dynamic inverse algorithm, better alignment control effects have been achieved, and this algorithm can achieve
Tan, XudongHei, WenjingLei, Yidi
This research overcomes the serious problem of unregulated fastener substitution in aviation manufacturing, which is due to supply chain disruption, design modification, improved production, and permanent installation of substitute fasteners other than temporary installation substitutes. It can introduce potential risks, including the differences between designed and as-built configurations, and problems with the structural strength of parts. Analysis of a 20XX aircraft model that has been documented with 9 types of fasteners reveals that shortages of 4CE5 and 1CD6 remain constant manufacturing nonconformities and a major element causing long term quality erosion. We have developed an early warning system centered on data with the introduction of the Tolerable Substitution Ratio (TSR) and the non-substitution ratio (NSR). Empirical results show that after implementation, the substituted materials can save as much as 25%, which is approximately $534,000 on domestic sourcing costs and
Feng, Yu
Rocket projectiles are a type of ammunition that get their power from rocket engines. Long-range guided rockets, in particular, hold great significance as they seem to mark the way forward in modern warfare. These guided projectiles take full advantage of the considerable range that long-range rockets offer and, at the same time, manage to achieve improved accuracy. This paper delves into a model that is used for predicting the impact point of rocket projectiles, with the application of the proportional navigation guidance law. It also undertakes an analysis of both the strengths and the weaknesses of this model. Through the formulation of equations related to the dynamics of the center of mass and some other supplementary equations, a rather comprehensive trajectory equation was worked out. When this trajectory was simulated, it brought about the creation of a firing table, which is of help in predicting the initial trajectory inclination angle.
Tao, WenwenWang, RuZhang, LiangPi, Runge
Due to the constraints of manufacturing costs and cycles, it is difficult to simulate the full-scale operating conditions of aircraft electrical power systems. Usually, scaled-down low-power systems are used for prototype development and experimental research. This paper puts forward a systematic framework for developing scaled physical models of aircraft electrical power systems by using similarity theory. In this paper, according to the general design principles of DC-DC converters, a 10-kW low-power DC-DC converter and a 250-kW high-power DC-DC converter are designed. Mathematical models for both systems are developed, and a time-domain performance index analysis is carried out using the per-unit dynamic equivalence principle. A metric conversion model is established and equivalently mapped to a high-power DC-DC converter simulation model. The waveform consistency between the converted model and the aforementioned 250-kW high-power model is verified, which shows the validity of the
Ma, HuanAi, FengmingBi, WenyanPei, XiaoningLiu, Liangliang
A car seat is one of the most critical components of passive safety. On the basis of the safety of car seats, this paper focuses on optimizing the design of the seat frame and achieving a lightweight design under various dynamic and static loading conditions. The optimization results are verified through physical experiments, which demonstrate the correctness and feasibility of the proposed design method. These experiments also provide research ideas for the optimization design of the seat structure and a certain reference value for the engineering application of the seat.
Shao, YoulinNi, WeiyuChen, Daojiong
Corrosion critically damages structural strength and affects the structural safety, so there is an urgent need for a method that can accurately model and predict corrosion. Digital twin technology offers new methodologies for corrosion research. This study develops a digital twin-enabled virtual-reality mapping model for simulating aluminum alloy pitting corrosion. The model accounts for the effect of temperature on corrosion and establishes temporal correlations between field conditions and simulations through damage factor (DF) analysis coupled with detailed fatigue rating (DFR) methodology. Experimental validation using 7A04 aluminum specimens confirms the model’s reliability, with maturity analysis demonstrating its applicability in aircraft corrosion research. Through numerical simulation methods, this study simulates the evolutionary law of pitting corrosion development, reflecting the level of structural pitting corrosion damage. This investigation establishes a fundamental
Lv, ShengliLiu, ChenglongSun, Jingjue
This article focuses on a wide range of high-precision storage and supply systems. Under the rated flow rate of 2.928 mg / s of the proportional flow controller, the instantaneous flow fluctuation range of the BangBang valve reaches 2.963 mg / s, exceeding the control accuracy requirement of 1% for the proportional flow controller. By establishing mathematical models of the BangBang valve, proportional valve, and proportional flow controller for simulation analysis, the trend of the simulation results is consistent with the experimental results. Furthermore, considering the spatial layout and weight of the storage and supply system, this paper proposes a method to improve the accuracy of flow output by adding 180 mL of air capacity between the proportional valve and the proportional flow controller. Ultimately, the maximum flow fluctuation of the proportional flow controller at the moment of the BangBang valve opening and closing is 2.941 mg / s, which meets the control accuracy of the
Li, ZhongYan, ZelongHuang, Tiankun
The adjustment process for multi-link retractable hatches has long relied on personal experience, making it difficult to achieve precise and quantitative length adjustments. This limitation has consistently constrained the efficiency of the adjustment process. This paper aims to analyze the risks and shortcomings in the existing flush adjustment process, simplify the flush adjustment process into a mathematical model, and calculate the required adjustment amount of the actuator length. By simplifying the flush adjustment process and steps, the risk associated with the adjustment process can be reduced, and the efficiency of door step difference adjustment can be improved.
Deng, QinwenShen, YingdongWang, ZhihaiLi, YixiaoWei, XingxuGao, Haosen
Accurate projectile dynamic modelling requires identifying aerodynamic parameters. The traditional methods for identifying aerodynamic parameters of missiles suffer from significant modeling errors. Therefore, this study proposes an improved butterfly-shaped optimization hybrid extreme learning machine algorithm. It combines the butterfly algorithm with a hybrid extreme learning machine, Cauchy mutation, and adaptive weight. The search ability of the Butterfly algorithm is enhanced by introducing the Cauchy distribution function and adaptive weighting factors. In addition, to balance the weights of searches and to optimize the regularization coefficients and kernel function parameters, the dynamic switching probability p is introduced. The identification accuracy of four different algorithms was compared under noise-free conditions. The feasibility of the improved butterfly-optimized hybrid extreme learning machine was verified. When there is noise, the strength of the algorithm is
Wang, QianqianWang, KangjianJiao, WenjieYi, WenjunChen, Jintong
To address the issue of point ignition efficiency caused by the dense packing of granular propellant in miniaturized ejection devices, this study determined that the ignition efficiency at the bottom of the small cartridge is sufficient to meet requirements. By combining the Blender physics engine with ANSYS SpaceClaim scripting and modeling technology, a three-dimensional random packing model was constructed. Fluent fluid-structure interaction simulations analyzed the effects of vertical, horizontal, and mixed drop methods on ignition characteristics. The Realizable k-epsilon turbulence model was used to simulate the transient flow of high-pressure gas, quantifying ignition efficiency by the fuel surface ratio. At a certain ignition pressure, it was found that the fuel surface ratio growth rate for vertical and mixed drop filling methods was higher (with differences < 3% within 0.25 ms). Further analysis indicated that horizontal drop filling led to an 8.7% reduction in the internal
Yu, RuiWang, XiaojunBai, LiqiangLi, Guoqin
This paper introduces the electroplastic effect into the sheet metal incremental forming process, using 2A12 aluminum alloy as the research material. An orthogonal experiment was designed, and the results were analyzed using range analysis and matrix analysis methods. The influence of electric current, frequency, and traditional incremental forming parameters on the forming accuracy of 2A12 aluminum alloy sheets was investigated. The results show that the introduction of pulse current can improve the forming accuracy of 2A12 aluminum alloy sheet. And within a certain range, as the electric current increases, the geometry accuracy of the part is significantly improved. Based on two accuracy indicators—average springback amount and springback angle, a comprehensive analysis determined that the optimal forming parameters are electric current 375 A, feed rate 600 mm/min, step size 0.6 mm, tool diameter 12 mm, and current frequency 400 Hz.
Pan, FeiZhao, QuanguangHuang, XuFang, Jinxiu
In order to achieve precise control of refueling volume, improve oil change efficiency, reduce oil pollution and waste, a new oil change device for the reducer of the range hood equipment is studied. We design a new oil change device that integrates oil discharge and refueling functions based on the operating characteristics of the reducer in the range hood equipment. Using the rotational speed of the power pump and the flow rate of the oil pipeline as variables, we determine the refueling flow rate using a one-dimensional quadratic formula. Based on direct control theory, we optimize the relative position parameters of each component of the device, establish a control matrix, and achieve precise control. The experimental results show that the new oil change device exhibits good performance during both one-time oil discharge and refueling processes, meeting the precise control standards for refueling volume. The design and application of a new oil change device can effectively improve
He, PengtaoWei, BoLiang, ZhiyuanDeng, WeirenLiang, WenbinXing, Yuquan
The canard configuration has been widely adopted in short-range missiles. However, its main drawbacks include difficulties in roll control and a limited angle-of-attack (AoA) range. Compared to conventional canard missiles, the addition of a pair of control surfaces (referred to as “aileron”) behind the canard control surfaces achieves decoupling between the roll channel and pitch-yaw channel. To investigate the influence of ailerons on the aerodynamic characteristics of canard configuration missiles, numerical simulations were conducted for two typical flow conditions: subsonic (Mach 0.5) and supersonic (Mach2.0). The results show that the introduction of ailerons increases the normal force of missiles, causes the center of pressure to shift forward, and reduces the static stability of missiles, thus enhancing their maneuverability. When the ailerons control the roll channel, the effectiveness of the rolling moment remains consistent over the entire AoA range without adverse effects
Zhang, ZilunXu, JiashengMei, Zhiwei
At present, the aircraft arresting system in our country is the fixed water turbine type. This kind of equipment cannot achieve the arrestment of multiple aircraft types, and the arresting distance cannot be adjusted. According to these problems of the aircraft arresting system in our country, the eddy current retarding device is added, based on the water turbine braking device of the aircraft arresting system. It derives the differential equation for an aircraft arresting system with a water turbine brake and eddy current retarder using mathematical modeling. Four types of aircraft parameters are selected, and MATLAB is used as a simulation tool to verify the reliability of the arresting system after installing the eddy current retarder. This research can improve the arresting support ability and make the arresting device meet the arresting requirements of different types of aircraft.
Wei, YanFeng, ChunchunWang, JianwuLi, BinghongYang, Yang
To address the detection and monitoring needs of fatigue damage in ferromagnetic materials, this paper proposes a nondestructive testing method based on the evolution of magnetic hysteresis characteristics. By constructing a hysteresis loop measurement system, the variation patterns of coercivity (Hc) in Q235 steel specimens under cyclic loading were investigated, revealing three-phase characteristics of fatigue damage: the initial linear growth phase (N ≤ 8,000), the rapid rise phase (8,000 < N ≤ 12,000), and the stable oscillation phase (N > 12,000). Experimental results demonstrate that the relationship between coercivity and damage degree (D) can effectively characterize the processes of crack initiation, propagation, and instability, with significant inflection points observed at D = 0.6 and D = 0.8. The quantitative model based on coercivity provides a novel method for early warning and condition assessment of fatigue damage, offering advantages such as non-contact operation and
Chen, LiDing, Keqin
The cam mechanism, as an extremely important transmission method in mechanical transmission, is widely used in automatic machinery and automatic control devices. In small and medium-sized high-speed automatic guns, high-speed camshafts are often used to achieve intermittent movement of the supply and transport of ammunition during high-speed shooting. Due to the possible vibrations, wear, and instability that may occur during the movement of high-speed camshafts, the design of camshafts needs to meet the requirements of continuous third-order derivatives of the curve, while minimizing angular acceleration as much as possible. This article focuses on the design requirements of a high-speed intermittent motion mechanism, with continuous angular velocity and angular acceleration as design constraints. It establishes segmented function motion equations for the acceleration, deceleration, and uniform speed sections of a high-speed conjugate parallel indexing cam while ensuring that the
Wang, ShumanQin, YanhuiNing, Bianfang
Cu-Fe alloys exhibit excellent performance, and increasing Fe content reduces costs. However, high-Fe Cu-Fe alloys exhibit limited formability at room temperature, while warm rolling improves their processability. This research investigates the effect of rolling temperature on the microstructural transformations and texture development in the Cu-10Fe alloys. The experimental result is that during cold rolling, the morphology of Fe phases is mainly fibrous. With the rolling temperature rising, the microstructural morphology of Fe phases becomes globular / elliptical. The difference is that with the increase in rolling temperature, the average grain size of the Cu-10Fe alloy first decreases and then increases. The matrix microstructure remains dominated by deformed grains, with significant recovery observed at 500 °C. The Fe-phase microstructure primarily consists of substructured grains, and dynamic recovery intensifies with rising temperature. During cold rolling, high dislocation
Lin, BaosenHuang, SuWang, DongxiaoLi, Jianping
With the advancement of the aviation industry, aircraft safety is a priority as closed cavities are susceptible to water infiltration during flight, which can lead to short circuits and operational problems. The current standard manual inspection is inefficient. Our paper describes an industrial vision inspection method that combines an enhanced channel attention mechanism with YOLOV9. 3,000 images generated by aircraft water penetration are replicated in a simulated environment, expanded to 6,000 by data enhancement techniques such as rotation and flipping, and then accurately annotated with targets for model training and validation. Feature extraction was improved on the standard YOLOV9 framework by adapting its weighting strategy to improve the SELayer channel attention mechanism to emphasize specific features of water infiltration. Experiments show a 4.7% improvement in accuracy on our dataset, with a single-frame inference time of 23 ms, which meets real-time requirements. This
Ye, KaiyuanMiao, JunWang, JianqiaoHuang, YuLu, Panna
Advanced composite materials have garnered widespread attention in the aerospace and other fields with stringent weight requirements, owing to their superior properties, such as lightweight, high strength, high modulus, and corrosion resistance. Compared with traditional metal materials, advanced composite materials can reduce structural weight by 30%. Lattice structures possess unique characteristics, including high designability, low cost, and high damage tolerance. As a specialized reinforced structure, they have been identified as one of the key structural configurations for next-generation aircraft. Composite lattice structures, which integrate the advantages of composite materials and lattice architectures, provide an ideal structural material for achieving lightweight and multifunctional aerospace equipment. However, due to the intricate geometries and diverse functional design requirements of lattice structures, the fabrication of these structures presents significant
Han, ShuhaoLv, ZhenMa, ChengXiu, ZhifengSong, Yanhua