Your Destination for Mobility Engineering Resources

This study presents the vehicle control optimization of a Formula SAE (FSAE) electric vehicle developed by National Taiwan University Racing Team (NTU Racing), utilizing a dual-axle dynamometer and a real-time Hardware-in-the-Loop platform from Chroma. The novelty of this work lies in the comprehensive system-level validation of independent torque control strategies, namely Torque Vectoring (TV) and Traction Control (TC), implemented directly within the vehicle control unit (VCU), and the high-fidelity simulation of dynamic driving scenarios based on the FSAE circuit. The vehicle features an independently controlled rear-axle, two-wheel drive (2WD) configuration, consisting of two in-wheel motors, self-developed inverters, and planetary gearboxes. During testing, a pre-built CarSim driver model provides throttle, brake, and steering inputs to the VCU via Controller Area Network (CAN) interface. The VCU, in turn, computes the independent torque commands according to the TV and TC
Hsiao, Tsung-YuChen, Zhi-RenJian, Rong-WeiChen, Tai-HsiangWang, Tai-JieHu, Wei-ZheHo, Hui-TingWu, Ting-YuLin, Ting-HeChiu, Joseph
The Stellantis North America Aero-Acoustic Wind Tunnel (AAWT) has been upgraded with a cutting-edge 5-belt Moving Ground Plane (MGP) system, featuring an 8.5-meter center belt and four Wheel Spinning Unit (WSU) belts with advanced coatings for durability and visibility. The expanded 9.4-meter turntable enables ±90° yaw and supports vehicles with wheelbases from 1800 mm to 4500 mm and weights up to 5000 kg, accommodating the full Stellantis North America product range. The original 2-stage boundary layer control system was retained, with new tertiary slots added for improved flow quality. A high-stiffness, six-component Horiba balance with integrated calibration weights and tractive force measurement ensures accurate and precise measurements. Facility enhancements include a 550 m2 building addition for equipment and vehicle prep, a dedicated compressor container for clean air supply, and a vehicle underbody wash booth for efficient cleaning. Commissioning confirmed that flow quality
Lounsberry, ToddLadouceur, BrentFadler, Gregory
This paper presents the multidisciplinary development of a hybrid automotive hood manufactured using double-shot injection molding with overmolded brackets. Conventional steel and aluminum hoods, while structurally reliable, pose challenges in terms of weight reduction, pedestrian head protection, and manufacturing cost. Composite and thermoplastic alternatives supported by computational analysis and advanced molding processes provide opportunities to address these challenges. Finite element analysis (FEA) was employed to evaluate torsional and bending stiffness, locking load, and crashworthiness, while pedestrian headform simulations following ECE R127 and EEVC WG17 guidelines were conducted to assess compliance with safety regulations. Adhesion and bonding strength of overmolded polymer–polymer interfaces were studied to validate manufacturing feasibility. Results confirm that hybrid hoods fabricated using multi-material double-shot molding can achieve weight reductions of up to 30
Ganesan, KarthikeyanSeok, Sang HoJo, Hyoung Han
Ensuring safe operation and reliable control of mobility systems remains a significant challenge, particularly for nonlinear and high-dimensional applications subject to external disturbances with hard constraints and limited computational resources in real-time implementations. A reference governor (RG) can enforce constraints using an add-on scheme that preserves the pre-stabilizing controller while balancing the need to satisfy other requirements, including reference tracking and disturbance rejection. Thus, in this paper, we exploit RG-based strategies focusing on nonlinear mobility systems. While the method is generalizable to other applications, such as waypoint following for autonomous driving, the flight dynamics of a quadrotor system with twelve states are used as an example. We implement a disturbance rejection RG to satisfy safety constraints and track set points. To handle nonlinearity, we propose an optimal strategy to quantify the maximum deviation between the nonlinear
Dong, YilongLi, Huayi
The goal of this study is to quantify the accuracy (bias) and precision (uncertainty) of the time, position, and speed data acquired by a range of consumer-grade devices (4 bike computers, 5 watches, 1 application on 3 smart phones, and a camera) that access Global Positioning System (GPS) satellite signals. We acquired data at each device’s maximum sampling rate (typically 1 Hz) during 207 minutes (twelve sessions of ~17 min) over 61.6 km of road cycling. The time and position data from these devices were compared to real-time kinematic (RTK) data acquired using a differential GPS system, and speed data from these devices were compared to a high-resolution wheel speed sensor synchronized to the RTK data in order to statistically estimate the bias and 95th percentile confidence intervals of the uncertainty of the devices’ data. Overall, we found the position and speed data from the devices generally lagged the reference by 4 s or less, although the lags between the speed and position
Booth, Gabrielle R.Mitchell, Alan L.Siegmund, Gunter P.
Toyota vehicles equipped with Toyota Safety Sense (TSS) can record detailed information surrounding various driving events. Often, this data is employed in accident reconstruction to better understand the dynamics of a collision. TSS data is comprised of three main categories: Vehicle Control History (VCH), Freeze Frame Data (FFD), and image records. During an event, it is possible that a vehicle undergoes a catastrophic power loss from the damage sustained during the event. In this paper, the effects of sudden power loss on the VCH, FFD, and images are studied. Events are triggered on a TSS 3.0 equipped vehicle by driving toward a stationary target. After system activation, a total power loss is induced, triggered on the instrument cluster “BRAKE” alert message, at various delays after activation. This testing studies various signals recorded across VCH, FFD and image data including vehicle speed and time and date. Results show that there is a minimum time to record after system
Getz, CharlesYeakley, AdamDiSogra, Matthew
In response to increasing customer demand for enhanced passenger comfort and perceived vehicle quality, OEMs in automotive and commercial vehicles are placing significant emphasis on reducing the interior cabin noise. At highway speeds, wind noise is a primary contributor to the overall noise within the vehicle cabin. Conventional approaches to predict vehicle wind noise rely on physical testing, which can only be conducted in the later stages of the design process once a physical prototype is available. Increased adoption of established computational fluid dynamics (CFD) methods has enabled earlier assessment. However, such simulations require several hours to complete, posing a challenge in the context of rapid design iteration cycles. With the growing adoption of artificial intelligence in engineering, machine learning (ML) approaches have been proposed to predict a vehicle’s aerodynamics performance. Nevertheless, development of ML techniques in the context of aeroacoustics
Higgins, JohnFougere, NicolasSondak, DavidSenthooran, SivapalanMoron, PhilippeJantzen, AndreasBi, JingOancea, Victor
Pedestrian fatalities in traffic accidents continue to rise, with severe injuries often resulting from both vehicle impact and subsequent ground contact, frequently occurring outside the field of view of vehicle-mounted cameras. This study presents a proof-of-concept (PoC) approach for reconstructing three-dimensional pedestrian motion—including occluded regions—using dashcam video. The method integrates 2D human pose estimation (MMPose) and monocular depth estimation (Depth Anything V2),the latter was fine-tuned on a custom dataset, to generate 3D skeletal coordinates.To evaluate motion matching, the reconstructed pedestrian poses were quantitatively compared with a database of vehicle collision simulations using the THUMS human body model and skeletal data representing real-world crash scenarios generated in PC-Crash. Composite similarity indices based on thoracic center of gravity trajectory and torso orientation vectors were employed for this comparison. Preliminary results
Onishi, KojiWang, KewangUno, ErikoIchikawa, KojiTanase, NoboruAndo, Takahiro
When driving in traffic, the wakes of leading vehicles reduce the wind speed experienced by a following vehicle, lowering its drag relative to isolated driving. These wake effects can persist to large inter-vehicle distances, on the order of hundreds of meters, while lateral convection due to cross winds can influence vehicles in adjacent lanes. Wind tunnel testing was conducted at 30% scale for light- and heavy-duty-vehicle models in a large wind tunnel with a traffic-wake simulation system, expanding upon a previous study that examined only heavy vehicles. Three variants of the DrivAer model, four variants of the AeroSUV model, and three variants of a zero-emission heavy-duty-truck model were tested with a range of simulated wake conditions that varied the type, forward distance, and lane position of the wake-source vehicle(s), for a range of yaw angles up to 11°. Results show drag reductions of up to about 10% for the heavy-duty-truck model, and up to about 20% for the passenger
McAuliffe, BrianGhorbanishohrat, FaeghehBarber, Hali
This paper reports on the Catesby Aero Research Facility (CARF), which began commercial operation in 2019, and summarizes facility characteristics and associated measurement technologies, with an emphasis on vehicle-mounted component-force measurement devices. CARF is a proving ground converted from a former railway tunnel approximately 2.74 km in length and surfaced with high-quality tarmac. The road-surface quality was specified to be comparable to that of SUBARU's proving ground and was achieved using established construction methods. The course is approximately straight with a small longitudinal grade. Key course specifications include an approximately 40 m2 blockage area, a 6 m road width (maximum 8.4 m), flatness σ < 0.5 mm, and a gradient of 0.57%. Relative to outdoor coast-down testing, the tunnel length enables continuous measurement to very low speeds, thereby improving repeatability. A six-component force sensor integrated into the hub unit enables on-road measurement of
Shimoyama, Hiroshi
The Formula SAE (FSAE) race track is characterized by a large number of corners, making cornering performance a key factor affecting lap time. Based on the proportional control strategy for rear-wheel steering angles, this paper proposes a steering angle optimization method using a Temporal Convolutional Network (TCN). The TCN model features a faster training speed than traditional sequential neural networks. In addition, dilated convolutions enable an exponential expansion of the receptive field without increasing computational costs, making it particularly suitable for capturing the temporal dependencies of vehicle states. By processing vehicle dynamic parameters including front-wheel steering angle, vehicle speed, yaw rate and sideslip angle, the model calculates the correction value of the rear-wheel steering angle. This correction value is then superimposed with the reference value of the rear-wheel steering angle derived from the proportional control strategy, which serves as the
Liu, Xiyuan
The tire model is a crucial component in the design of the K-characteristic of FSAE racing car suspensions, and directly influences the achievement of maximum cornering lateral force. Not only do the slip angle, vertical load, tire pressure, and camber angle affect the mechanical characteristics of the tire, but temperature is also an important influencing factor when FSAE vehicle tires operate at high speeds. However, the modeling process of traditional tire models based on temperature characteristics is often very complex. The FSAE tire test code (FSAE TTC) already has a large amount of official sample data, which provides a basis for data-driven neural network models. This study implemented a hybrid modeling methodology, constructing two cascaded feedforward neural networks that combine the physical interpretability of the Magic Formula tire model with the nonlinear approximation capabilities of neural networks. The first network model uses slip angle, vertical load, tire pressure
Liu, XiyuanWang, ShenyaoLi, MingyuanHuang, Jiayu
Open wheel race cars present a challenge to the aerodynamic designer because of the numerous wakes and vortices created by the various body components. The present study follows the development of a high-downforce race car and investigates possible vortex manipulations to increase its aerodynamic efficiency. The tools used for this study involved computational fluid dynamics and small-scale wind tunnel testing. Once the basic geometry of the racecar was finalized, cost effective measures were tested to improve its downforce to drag ratio. As an example, by fine tuning the position of different body components, such as the rear wing location relative to the underfloor diffuser exit, vehicle’s aerodynamic performance can be modified. The results of both the wind tunnel and the computational investigations indicated that such simple modifications can positively improve the race-car downforce to drag ratio. Also, once the baseline vehicle’s geometry was frozen and observing that the
Okpysh, ChristianKatz, JosephShute, Robin
The front wing of a Formula 1 car is one of the most important aerodynamic components in design development. Particularly, as it is the first to interact with the upcoming airflow, the aerodynamic flow structures generated will have a strong interaction with the remainder of the car’s components. In 2026, the Fédération Internationale de l’Automobile will introduce new regulations that incorporate new aerodynamic philosophies for the front wing, including active aerodynamics. This paper presents a design methodology study for the development of a Formula 1 2026 front wing, compliant with Issue 9 of the technical regulations. A computational-based, structured optimisation series was conducted to enhance the aerodynamic performance of a front wing concept with a focus on improving downforce, maximising efficiency, and enhancing trailing flow for the remainder of the car. The final front wing concept at 40%, running at 30 m/s, generated 189 N of downforce and 19 N of drag. Active
Jacoulot, SantiagoSoares, Renan F.Marshall, David W.
In high-end motorsport engineering, aerodynamic devices such as front and rear wings are prone to aeroelastic deformations under certain conditions, which can be exploited for vehicle performance gains. Considering the complex interactions between the aerodynamics and structures, experimental evaluation can prove to be a time-effective approach for design, optimisation, research and development regarding aeroelastic bodies. This study presents the development and experimental validation of a deformation tracking system using depth-sensing LiDAR (Light Detection and Ranging) camera technology. The system is based on the use of reflective markers mounted on a given model of interest; this project, a front wing model with a flexible, 3D printed flap element was used as a benchmark. Surface deformation is captured by post-processing point cloud data to extract three-dimensional displacement vectors. A series of controlled measurement tests were first conducted to assess accuracy and
Altinbas, KoraySoares, Renan F.
Due to the spot weld and mechanical fastener share the similar characteristics to join sheets together with differences in deformation behavior around joint region, a novel spot joint element (user-defined element) consists of regular Mindlin shell elements and equations for different kinematic constraints is proposed to simplify the spot joint representation in lightweight automotive structures. The novel spot joint element can not only provide accurate deformation behavior around joint region but also output mesh-insensitive structural stresses at virtual nodes with the use of traction-based structural stress method for fatigue failure analysis. In this investigation, the structural stress distributions around joint circumference in the lap-shear specimens with spot weld or fastener are first calculated to validate the accuracy of the novel spot joint element. Then, the structural stresses along different cross-sections emanating from joint are also calculated for the specimens with
Wu, ShengjiaZhang, LunyuDong, Pingsha
Accurately modeling and controlling vehicle exhaust emissions, particularly during highly transient events such as rapid acceleration, is crucial for meeting stringent environmental regulations and optimizing modern powertrain systems. While conventional data-driven modeling methods, such as Multilayer Perceptrons (MLPs) and Long Short-Term Memory (LSTM) networks, have improved upon earlier phenomenological or physics-based models, they often struggle to capture the complex nonlinear dynamics of emission formation. These monolithic architectures attempt to learn from all available data, which increases their sensitivity to dataset variability. They often require increasingly deep and complex architectures to improve performance, thereby limiting their practical utility. This paper introduces a novel approach that overcomes these limitations by modeling emission dynamics in a structured latent space. Using a rich dataset combining real-world driving data from a Portable Emission
Sundaram, GaneshGehra, TobiasUlmen, JonasHeubaum, MirjanGörges, DanielGünthner, Michael
The design trend among analog speedometer and tachometer instruments in recent decades has been toward stepper motor drives. If power is interrupted during a traffic crash, such gauges often do not return to a zero reading. Speedometers and tachometers displaying residual readings after a crash have been observed with increasing frequency in recent years. In conducting a crash reconstruction, a question often arises as to whether such a residual reading corresponds to the indicated vehicle speed at the time of impact in the crash. Prior publications in this area have included a variety of crash tests under a wide range of relatively uncontrolled conditions. The present investigation evaluated a total of nine instrument clusters with a range of static torque required to move the needles when unpowered. The clusters were mounted on a HYGETM crash simulation sled and subjected to consistent impulses at orientations representing frontal, rear, left and right lateral, and left and right
Walker, JamesDuran, AmandaKent, StevenBarnes, DanielOsterhout, AaronClayton, Aidan
Electric vehicles (EVs) face unique safety challenges under pole side impact conditions, largely due to the presence of floor-mounted battery packs. Existing regulatory test procedures, such as FMVSS 214, primarily address occupant injury using full-height cylindrical obstacles. These procedures were originally developed for internal combustion vehicles (ICVs). However, real-world roadside crashes frequently involve obstacles of varying heights, such as guardrails, curbs, and median bases. While these obstacles pose limited risk to the passenger compartment, they can intrude into the battery pack and trigger thermal runaway. This study investigates the influence of obstacle height on EV pole side impacts. Finite element simulations of a commercially available sedan were conducted against rigid obstacles of different heights. Results reveal a non-monotonic trend of battery intrusion governed by the interplay between rollover dynamics and structural stiffness. Theoretical analyses were
Ma, ChenghaoXing, BobinZhou, QingXia, Yong
Autonomous vehicles may attract more passengers to recline their seat for comfort. However, under severe rear-end crashes and large reclining angle, the backward inertia could completely throw occupant out of seat. Even if the occupant body can be restrained by seatbelt, the occupant’s head could slide out of the head restraint area. Any of these situations may cause severe injuries. To address this safety concern, we developed a sliding seat system designed to enhance occupant retention. Activated by impact inertia of rear-end collision, the system allows the seat sliding backward along its track in a controlled manner, and the sliding stroke is accompanied by a restraint force and absorbs some amount of kinetic energy during the sliding. Thus, occupant retention can be enhanced, and injury risks of head and neck can be reduced. To demonstrate this concept, we built a MADYMO model and conducted a parametric analysis. The model includes a 50th percentile human model, a vehicle seat
Dai, RuiZhou, QingPuyuan, TanShen, Wenxuan
Building upon previous work that successfully employed a Reinforcement Learning (RL) agent for the autonomous optimization of transmission shift programs to enhance fuel efficiency, this paper addresses a critical limitation of that approach: the neglect of human-centric factors. While the prior methodology achieved substantial fuel consumption reductions by training an RL agent in a Software-in-the-Loop (SiL) environment, it did not explicitly account for aspects such as driver comfort and preferences, which are paramount for real-world user acceptance and drivability. This work presents a multi-objective optimization framework extending the artificial calibrator to simultaneously maximize fuel efficiency and enhance driver comfort. The method introduces a modified RL reward function that penalizes undesirable shift behavior to ensure a smooth driving experience (drivability). This new methodology also incorporates a mechanism to capture and integrate driver preferences, moving beyond
Kengne Dzegou, Thierry JuniorSchober, FlorianRebesberger, RonHenze, RomanSturm, Axel
Tires are critical to vehicle dynamics, transmitting traction, braking, and cornering forces to the road. A tire blowout, the sudden and rapid loss of inflation pressure due to puncture or structural failure, can cause severe instability, rollover, or collisions. Understanding vehicle response during blowout events is essential for developing robust safety systems and control strategies. Earlier developed simulation models are used to study and understand vehicle behavior during blowouts, but there is a lack of on-road testing platforms to validate these models experimentally. In this paper, an experimental platform integrating a tire blowout device and an instrumentation system has been developed to address this gap. The blowout device consists of multiple solenoid valves mounted on the wheel surface and powered by a 12V power supply. All valves can be triggered at the same time using an RF remote, producing rapid and synchronized deflation. As an extension of this implementation, an
Kanthala, Maha Vishnu Vardhan ReddyKrishnakumar, AshwinLin, Wen-ChiaoChen, Yan
A simulation-based aerodynamics model of the Honda Automotive Laboratories of Ohio (HALO) Wind Tunnel, a three-quarter open-jet (ground plane) configuration opened in 2022 for full-scale automotive testing, was initiated to support data fusion for more accurate surrogate models in vehicle engineering programs. The objective was to demonstrate that a matched set of boundary values between the physical wind tunnel and the three-dimensional numerical model yield correct responses for several key flow field quantities, starting with the baseline empty tunnel case: (1) streamwise static pressure distribution, (2) evolution of the free shear layers downstream of the nozzle exit plane, and (3) ground-plane boundary layer development. Pressure-based measurement probes were deployed in these regions using a four-axis overhead traverse to acquire validation data in the large facility, including instrument verification between a 14-hole probe and Pitot-static rake. Detached eddy simulation (DES
Patel, SajanDisotell, KevinEagles, Naethan
Trust calibration is vital for safe human–automation interaction but remains largely qualitative. This study develops multiple quantitative frameworks modeling trust as a function of automation reliability. Four progressive models of binary, linear, triangular, and logistic formalize the calibrated trust zone, defining where human reliance aligns with system performance. The framework corrects major misconceptions: that trust is purely qualitative, that low trust–low reliability states are acceptable, and that overtrust and distrust pose equal risk. It establishes a minimum reliability threshold for meaningful trust and identifies distrust as the safer default in high-risk contexts. A case study on an empirical observation of 32 AI applications plotted in the trust–reliability space confirms the analysis, revealing a consistent distrust tendency where reliability exceeds user confidence and other observations. By quantifying trust through reliability, the study reframes it as a
Wen, HeMounir, Adil