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This specification covers a copper-zinc alloy (brass) in the form of sheet, strip, and plate (see 8.6).
AMS D Nonferrous Alloys Committee
This specification covers a low-alloy steel in the form of sheet, strip, and plate 4.00 inches (101.6 mm) and under in thickness.
AMS E Carbon and Low Alloy Steels Committee
This specification covers an aluminum alloy in the form of sheet from 0.063 to 0.249 inch (1.60 to 6.30 mm) in nominal thickness (see 8.6).
AMS D Nonferrous Alloys Committee
This specification covers a magnesium alloy in the form of investment castings (see 8.6).
AMS D Nonferrous Alloys Committee
This procedure describes a method of measuring the resistance to wet color transfer of materials such as textiles, leather, and composites.
Textile and Flexible Plastics Committee
Fuel cell systems are gaining traction across heavy-duty applications, driven by global decarbonization targets. Managing their inherent complexity and diverse architectural requirements, commonly organized into the “Big 5” fuel cell subsystems (stack, thermal, electric, anode, and cathode), necessitates advanced Model-Based Development (MBD) approaches. This paper presents and validates a constraint-graph-based, equation-oriented, acausal MBD methodology for fuel cell system (FCS) development, implemented in an industrial modeling environment. This methodology supports scalable functional and software development from 75 kW single-stack systems to twin-stack configurations exceeding 250 kW. It facilitates robust parameterization and reuse of consistently formulated, subsystem-level physical models across Model-in-the-Loop (MiL) to Hardware-in-the-Loop (HiL) environments, ensuring numerically robust software architectures and improved embedded control quality. Industrial application
Bandi, Rajendra PrasadBleile, Thomas
Crashes involving passenger vehicles increasingly include vehicles equipped with infotainment systems that are unsupported by commercial vehicle system forensics hardware and software. Examiners facing these systems must overcome challenges in acquiring and analyzing user data, requiring an understanding of both digital forensics principles and the proprietary characteristics of the modules. This paper presents a methodology for acquiring data from previously unsupported Lexus infotainment modules, including techniques to bypass CMD42 security locks on SD cards and extract data. Once acquired, the paper outlines methods for analyzing user data through data carving techniques, enabling recovery of information from binary images even when the full file system cannot be reconstructed. Emphasis is placed on maintaining the integrity of the evidence and validating findings through controlled testing. These validation procedures ensure that the recovered information is both accurate and
Burgess, Shanon
General Motors (GM) continues to advance its electrification strategy through the development of scalable Battery Electric Vehicle (BEV) and Battery Electric Truck (BET) platforms. This paper highlights GM’s latest BEV and BET products that leverage shared Drive Unit (DU), Rechargeable Energy Storage System (RESS), and integrated power electronic (IPE) components across multiple vehicle programs. By adopting a modular and commonized propulsion architecture, GM achieves significant benefits in manufacturing efficiency, cost optimization, speed to market, and product flexibility. The shared DU, RESS, and IPE components are engineered to meet diverse performance requirements while maintaining high standards of energy efficiency, thermal management, and durability. This approach enables rapid deployment of electrified solutions across various segments, from passenger vehicles to full-size trucks, without compromising on capability or customer experience. The paper outlines the technical
Liu, JinmingSevel, KrisAnwar, MohammadOury, AndrewWelchko, BrianGagas, Brent
In response to increasing customer demand for enhanced passenger comfort and perceived vehicle quality, OEMs in automotive and commercial vehicles are placing significant emphasis on reducing the interior cabin noise. At highway speeds, wind noise is a primary contributor to the overall noise within the vehicle cabin. Conventional approaches to predict vehicle wind noise rely on physical testing, which can only be conducted in the later stages of the design process once a physical prototype is available. Increased adoption of established computational fluid dynamics (CFD) methods has enabled earlier assessment. However, such simulations require several hours to complete, posing a challenge in the context of rapid design iteration cycles. With the growing adoption of artificial intelligence in engineering, machine learning (ML) approaches have been proposed to predict a vehicle’s aerodynamics performance. Nevertheless, development of ML techniques in the context of aeroacoustics
Higgins, JohnFougere, NicolasSondak, DavidSenthooran, SivapalanMoron, PhilippeJantzen, AndreasBi, JingOancea, Victor
Prior research has validated a reliable method for determining vehicle speed using audio recorded by cameras mounted in vehicles, specifically for rolling passenger vehicle tires. Passenger vehicle tires produce a frequency component directly correlated to vehicle speed when traveling on concrete roadways. However, prior research has not been conducted on audio for rolling commercial vehicle tires, which differ in construction from passenger vehicle tires. The stiffer Commercial tires produce audio signals on roadway surfaces that passenger vehicles tires did not when tested in the prior study. The current research concluded that commercial vehicle tires rolling on various roadway surfaces also generated a frequency that varied with vehicle speed. The purpose of this study was to outline, test, and confirm the source of the speed-dependent frequency and to develop a validated method for use in forensic applications. A modified version of the passenger vehicle tire equation from prior
Vega, Henry V.Cornetto, AnthonyNgo, Long JustinHatab, ZiadHunter, Eric
This paper presents research into the inertial displacement of brake pedals and the subsequent activation of brake light switches during crash events. In certain scenarios, such as multiple-impact crashes or crashes with pre-impact interactions such as curb strikes or sideswipes, inertial forces alone may generate sufficient brake pedal movement to trigger the brake switch, activating the brake lights. Such signals may be recorded by an Event Data Recorder (EDR) or observed by witnesses and incorrectly interpreted as an indication of intentional driver braking. To investigate this phenomenon, HYGE sled tests were performed using brake pedal assemblies and associated components from a Toyota Tacoma pickup truck and a Cadillac DeVille passenger sedan. The assemblies were subjected to acceleration pulses simulating a frontal impact, with high-speed video used to capture brake pedal displacement and brake light activation. The tests demonstrated that inertial loading from a pulse with a
Walker, JamesDuran, AmandaBarnes, DanielOsterhout, AaronClayton, Aidan
The demand for improved energy efficiency in real-world vehicle operations continues to grow with technology enhancement. When transporting large cargo loads with passenger pickup trucks and rental trailers, the interaction between vehicle payload, towing configuration, and fuel consumption becomes a key factor in overall system efficiency. Understanding how towing configurations and trailer loading influence fuel consumption and vehicle performance is critical for both consumer guidance and vehicle system design. This study investigates the energy efficiency of U-Haul truck and trailer systems, with a particular focus on the influence of trailer tongue weight. U-Haul truck and trailer simulation models were developed using AVL Vehicle Simulation Model (VSM) software, with an F-350 engine brake-specific fuel consumption (BSFC) map integrated to represent realistic engine performance. Two configurations with equal payload were evaluated: (1) a U-Haul truck alone, and (2) a U-Haul truck
Wang, GangKathadi, MohammadYang, WilliamChen, Yan
Aims of the research This study aims to modify the lower body (the pelvis, thigh, and leg) of the mid-sized male pedestrian dummy FE model by considering the latest version of the physical dummy and to evaluate both the accuracy by comparing test results of the past studies and the biofidelity specified in SAE J2782 in both component and full-scale validations. Methods 1 Component validation The validation of the modified pelvis model was performed in dynamic lateral compression simulations. The sacrum and the pubis force-deflection responses of the iliac or the acetabulum impact were measured. The modified thigh and leg models were evaluated in a dynamic 3-point lateral bending simulation, measuring the force-deflection responses. The results from the simulations were compared with test results and the biofidelity requirements. 2 Full-scale validation The whole-body model was updated by incorporating these modified component models. The model of the generic buck developed for the
Asanuma, HiroyukiGunji, YasuakiMori, FumieNagashima, Akiko
Autonomous vehicles may attract more passengers to recline their seat for comfort. However, under severe rear-end crashes and large reclining angle, the backward inertia could completely throw occupant out of seat. Even if the occupant body can be restrained by seatbelt, the occupant’s head could slide out of the head restraint area. Any of these situations may cause severe injuries. To address this safety concern, we developed a sliding seat system designed to enhance occupant retention. Activated by impact inertia of rear-end collision, the system allows the seat sliding backward along its track in a controlled manner, and the sliding stroke is accompanied by a restraint force and absorbs some amount of kinetic energy during the sliding. Thus, occupant retention can be enhanced, and injury risks of head and neck can be reduced. To demonstrate this concept, we built a MADYMO model and conducted a parametric analysis. The model includes a 50th percentile human model, a vehicle seat
Dai, RuiZhou, QingPuyuan, TanShen, Wenxuan
This paper presents the multidisciplinary development of a hybrid automotive hood manufactured using double-shot injection molding with overmolded brackets. Conventional steel and aluminum hoods, while structurally reliable, pose challenges in terms of weight reduction, pedestrian head protection, and manufacturing cost. Composite and thermoplastic alternatives supported by computational analysis and advanced molding processes provide opportunities to address these challenges. Finite element analysis (FEA) was employed to evaluate torsional and bending stiffness, locking load, and crashworthiness, while pedestrian headform simulations following ECE R127 and EEVC WG17 guidelines were conducted to assess compliance with safety regulations. Adhesion and bonding strength of overmolded polymer–polymer interfaces were studied to validate manufacturing feasibility. Results confirm that hybrid hoods fabricated using multi-material double-shot molding can achieve weight reductions of up to 30
Ganesan, KarthikeyanSeok, Sang HoJo, Hyoung Han
Vehicle-to-vehicle sideswipe collisions are unique in their impact characteristics because the vehicles typically do not reach a common velocity at impact. To better understand the characteristics and dynamics of sideswipe collisions, vehicle-to-vehicle crash testing was performed to find the relationships between variables related to the impact, such as closing speed, relative angle, and overlap depth. This paper discusses data collected for three sideswipe (oblique) impact tests conducted at a testing facility in Buffalo, New York. The tests were conducted using a passenger vehicle as the sideswiping vehicle, which impacted a stationary cargo van. The passenger vehicle was towed into the van at relative angles ranging from 8 to 15 degrees and at velocities of 5 to 20 mph. Two different (but identical) passenger cars and two cargo vans were used during the testing series. Test results were then utilized to investigate a methodology of analyzing sideswipe collisions as a combination of
Danaher, DavidMcDonough, SeanDonaldson, AndrewNeale, WilliamCochran, Reece
Industries are following a tedious product development cycle for developing their product. In product development major steps includes design ideas, Drawings, CAD, CAE, Testing and design improvement cycle. This is a monotonous process and takes time which impacts on its time to deliver product and cost on development. Now a days industries are fast growing and targeting to reduce development cycle time and cost. AI&ML is impacting almost all areas in the industry and significantly reducing efforts time and cost. To make use of AI&ML in CAE, Altair Physics AI is an effective tool. To ensure the design of product traditional way is to develop a CAD of the product, develop, perform CAE and analyze performance. If we consider CAE procedure it is time consuming process which includes FEA model build, applying boundary conditions, running simulation and analyzing results which could take minutes to hours. By using ML with Physics AI we can make predictions on new design of the product in
Dangare, Anand ManoharKulkarni, Mandar
Battery thermal runaway is a major safety concern in electric vehicles because of the extreme heat and hazardous gases released during cell failure. These venting events can quickly raise the temperature of the battery enclosure and cabin floor, threatening occupant safety. To address this challenge, this study employs the Design for Six Sigma (DFSS) methodology to design and optimize a thermal protection system that delays and limits heat transfer to the cabin. A physics-based transient heat-transfer model was combined with DFSS principles to systematically evaluate insulation materials, shield layouts, surface emissivity, and layer geometry. An L-18 orthogonal array was used to identify key parameters and quantify their influence on thermal robustness. The optimized architecture reduced cabin-floor temperature rise under severe runaway conditions (600–900 °C vent gas), meeting occupant-egress safety requirements. Findings confirm DFSS as an effective framework for developing high
El-Sharkawy, AlaaAsar, MonaTaha, NahlaSheta, Mai
Compared to regular fuels, biofuels can play a key role as low-carbon transitional energy sources for ICE vehicles as the fleet moves towards increasing electrification. Blending of ethanol plays a key role in enhancing the anti-knock properties of the fuel and also allows renewable hydrocarbons (such as bio-naphtha) to be incorporated into the blend whilst maintaining an acceptable overall fuel quality. Super lean burn ICE technology with λ between 2 and 3 can lead to enhanced fuel economy and reduced NOx emissions. The Toyota prototype engine used to generate data for this project injects most of the fuel in PFI mode to generate a homogeneous super-lean charge in the cylinder, but just before spark ignition the DI injector sprays a small amount of fuel towards the spark plug to create a richer charge near the spark plug to promote flame kernel development. Various fuel formulations with high biofuel content were tested in both conventional and super lean burn engines. Certain fuel
Aradi, AllenKrueger-Venus, JensJain, Sandeep KumarCracknell, RogerKolbeck, AndreasShibuya, MasahikoYamada, RyotaMatsubara, NaoyoshiKitano, Koji
Lightweighting of components has become a key challenge in the development of modern transportation systems. In the automotive and aerospace industries, the overall mass of a vehicle has a significant impact on its fuel efficiency and manufacturing cost. Therefore, the lightweight design of vehicle components is crucial in the industrial field. Topology optimization (TO) is a computational design approach aimed at achieving lightweight designs. However, most existing studies focus on simplified academic models, with limited demonstration in real-world applications. This paper presents a revised TO workflow to obtain production-ready design and a practical implementation of TO in the design of three structural components in the aerospace industry: seatback frame, seat fuselage mount, and seat spreader. The revised TO workflow incorporates the practical demands of industry, including enhanced manufacturability and cost efficiency through TO design. The resulting designs are evaluated to
Lee, Hanbok JakeShi, YifanGray, SavannahOrr, MathewPark, TaeilWotten, ErikLeFrancois, RichardHuang, YuhaoPatel, AnujKim, HansuJalayer, ShayanBurns, NicholasHansen, EricGrant, RobertKok, LeoKim, Il Yong
Flying cars have already been used in tourism, firefighting, and logistics, and might be soon used for short-distance commute. However, the lumbar spine injury risks in flying car crash accidents have raised safety concerns. This is because the crash load of a flying car is largely aligned with the orientation of the occupant’s spine. This study introduces a countermeasure of actively adjusting seat posture for mitigating lumbar injury in crash events. A flying car crash usually has a few seconds of warning time before collision to ground. The pre-impact warning time is enough to rotate the seat and occupant together using seat motors. Posteriorly rotating seat can alter the angle between the crash load and the spinal axis, thereby reducing lumbar injury risk. Using numerical simulations, the 30g deceleration pulse defined in SAE-AS-8049 was applied to seat of flying car. The THUMS (Total Human Model for Safety) human body model was used to model occupant, sitting in a typical vehicle
Zhuang, ZiaoPuyuan, TanShen, WenxuanZhou, QingGu, Gongyao
With the rapid proliferation of electrified vehicles (xEVs), maximizing regenerative energy recovery has become a crucial challenge in realizing zero-emission mobility. In front-wheel-drive (FWD) vehicles, regenerative braking acts only on the front axle, resulting in a braking-force distribution biased toward the front. When uniform hydraulic pressure is applied to both axles, excessive braking force on the front wheels may cause premature wheel lock and hinder the intended regenerative braking effect. To address this issue, it is essential to implement an independent pressure control strategy (two-channel pressure control) that appropriately reduces front pressure according to regenerative force while independently maintaining adequate rear pressure. This study proposes a new two-channel pressure control architecture utilizing a simple and reasonable actuator set consisting of one electric cylinder and one solenoid valve. The electric cylinder generates hydraulic pressure by
Kaneko, ShosukeDeno, YoshitomoKobayashi, TatsushiKawamura, Hikaru
Foam material models for automotive structural analysis typically require tensile and compressive data at multiple strain rates. The testing is costly and may require a long time to complete. For many applications, foams of similar chemistry are used and the foam structural responses, such as stiffness and compression force deflection, are controlled by the foam density. In such cases, Machine Learning (ML) lends itself as an ideal tool to detect the trends in material response based on density and strain rate. In this paper, two sets of polyurethane (PU) foams of different densities were tested at four strain rates ranging from 0.01/s to 100/s. ML models capable of predicting compressive stress-strain response for a range of densities were developed. The models demonstrated good prediction capability for intermediate strain rates at all foam densities and in extrapolating stress-strain curves at higher densities at all strain rates. The strain rate trends for density outside of the
M, Gokula KrishnanKavimani, HarishMuppana, Sai SiddharthaSavic, VesnaChavare, SudeepV S, Rajamanickam
The Argon Power Cycle (APC) is an emerging high-efficiency combustion technology for internal combustion engines. In APC, the conventional air-based working fluid is replaced with an inert argon gas. This substitution inherently increases engine efficiency through thermodynamic properties of argon, in particular a high adiabatic factor ?? ~1.67. A hydrogen-fueled APC engine offers the potential for highly efficient zero emission combustion by also eliminating nitrogen oxide (NOx) formation. In the present paper, hydrogen combustion is studied in an optical heavy-duty research engine, with the objective of providing the first visualization of H2 combustion in an argon–oxygen mixture. A comparative analysis of high-speed optical imaging and in-cylinder pressure measurements is conducted for two different modes: 1) conventional air operation and 2) argon-oxygen mixture operation. The high-speed images reveal a distinctly different combustion process between the two operating modes. The
Kapp, JoakimCheng, QiangKaario, OssiVuorinen, Ville
A methodology for performing Human Operator Modeling (HOM) using a Caterpillar Model 299D3 XE Compact Track Loader (CTL) is presented. The proposed method uses task analysis techniques to decompose material excavation and moving tasks into smaller, individual tasks presented in a task list. A method for verifying and refining the task list is presented, along with a procedure for identifying relevant human operator sensory information and analyzing human decision making in the context of CTL operation. This methodology is then partially verified through the analysis of a non-expert human operator in Vortex Studio, a realistic construction equipment simulator. A modified test course is executed by a non-expert human operator in the simulation environment, and the recorded data is used to create a quantitative Human Operator Model. From this, a Virtual Operator Model (VOM) feedback controller simulating the performance of the human operator is developed. The VOM is implemented using a
Wang, Orson R.Norris, William R.Patterson, Albert E.Soylemezoglu, AhmetNottage, Dustin S.