Your Destination for Mobility Engineering Resources

Announcements for SAE Mobilus

Browse All

Recent SAE Edge™ Research Reports

Browse All 177

Recent Books

Browse All 711

Recently Published

Browse All
In the context of emerging technology developed for advanced air mobility concept, its maintenance protocols are not yet mature and existing aviation maintenance systems may not support electric-vertical take-off and landing (e-VTOL) needs. Thus, the operation of e-VTOL aircraft during its deployment stage necessitates the need for qualitative maintenance support. The main purpose of this study is to develop the basic structural principles of the projected new maintenance, repair, and overhaul (MRO) organization for e-VTOL air vehicles, which will support airworthiness through comprehensive maintenance approaches. Thus, the operation of e-VTOL aircraft during its deployment stage necessitates the need for qualitative maintenance support. The importance of the study is to offer standard procedures based on management and maintenance strategies, application of predictive and prescriptive maintenance tools, which pose a significant contribution to ensuring safety, reliability, and cost
Imanov, TapdigBozdereli, Arzu
SAE International extends its heartfelt thanks to Tom Ryan for his dedicated work as Editor-in-Chief of the SAE International Journal of Engines from 2008 to 2025. His vision for SAE allowed and encouraged the establishment of our journals program in 2008. As the SAE president that year, he saw the launch of our first journals, assuming the leadership for this journal, as well as establishing the beginning of our other journals. His dedication has helped to establish the journal as an impactful venue for academics and industry researchers alike. Dr. Ryan has been the leading force behind the SAE International Journal of Engines since its inception and is now retiring at the end of 2025 after an impressive tenure with the journal. Because of his instrumental policies and practices, Dr. Ryan will be listed on the journal as Founding Editor in perpetuity. We offer our thanks and great respect for his efforts, dedication, and leadership throughout the years. Dr. Ryan has been working
Martin, Kimberly J.
This paper presents the design and implementation of a test bench intended for the development and validation of control strategies applied to a hybrid-electric powertrain. The setup combines a 48 V SEG BRM electric machine with a small-displacement internal combustion engine (ICE), the HONDA GX160, operating in a parallel hybrid configuration. The platform was developed to improve energy efficiency in comparison to a conventional ICE-only system. Modifications were carried out on an existing test bench at Instituto Mauá de Tecnologia, including the fabrication of a new enclosure for the battery pack and its battery management system (BMS), as well as the integration of a Vector VN8911 real-time controller. A custom control strategy was implemented and experimentally evaluated using a predefined drive cycle under two conditions: (I) ICE-only operation and (II) hybrid-electric operation with the proposed strategy. Results showed a fuel consumption reduction of approximately 13% with the
Polizio, YuriZabeu, ClaytonPasquale, GianPinheiro, GiovanaVieira, Renato
The road transport mode is predominant in Brazil, representing more than 50% of greenhouse gas (GHG) emissions from energy sector [1]. Currently, trucks use internal compression combustion engine (ICCE) with fuel Diesel as propulsion, considering the reference for technical and economic studies for alternative propulsions such as: electrification or hydrogen (H2) as fuel. Both technologies are extremely important to achieve the goals defined by Brazilian nationally determined contribution (NDC) (commitment to Paris agreement target) to avoid climate changes catastrophic issues due climate temperature risk to exceed 2°C. In addition, several companies have announced sustainability compromises to contribute with reduction of GHG emissions in scopes 1,2 and 3, focusing on Environmental, Social and governance (ESG), where road transportation has a larger contribution to achieving the target. Contran Resolution (CR) n° 882/2021 defines the maximum weights and dimensions of vehicles to be
Ferreira, Bruno FranciscoOliveira Da Silva, Laura de
The activation of the fuel injector affects both engine performance and pollutant emissions. However, the automotive industry restricts access to information regarding the circuits and control strategies used in its vehicles. One way to optimize fuel injections is using piezoelectric injectors. These injectors utilize crystals that expand or contract when subjected to an electric current, moving the injector needle. They offer a response time up to four times faster than solenoid-type injectors and allow for multiple injections per combustion cycle. These characteristics result in higher combustion efficiency, reduced emissions, and lower noise levels, making piezoelectric injectors widely used in next-generation engines, where stricter emission and efficiency standards are required. This study aims to design a drive circuit for piezoelectric injectors in a common rail system, intended for use in a diesel injector test bench. Experimental measurement of voltage was obtained from an
Moreira, Vinicius GuerraSilveira, Hairton Júnior José daMorais Hanriot, Sérgio deEuzébio, Wagner Roberto
In recent decades, interest in alternative fuels has grown exponentially. Hydrogen has been researched as total or partial substitutes for gasoline in light vehicles, showing great potential. However, this fuel has unique characteristics and properties that can bring improvements or limitations in engine performance. Therefore, a quick analysis of the pressure and HRR curve can highlight changes in combustion and performance. To this end, the aim of this work is to develop a visual interface generated by MATLAB capable of showing the performance parameters of a spark ignition engine when using hydrogen as fuel, initially. This graphic interface is supported with a zero-dimensional model based on the Wiebe function and Woschni correlation to estimating the pressure and HRR values. The interface is designed to receive operating conditions and geometry of the engine, as well as combustion angles. From the information entered, it is possible to visualize mass fraction burned, heat transfer
Rincon, Alvaro Ferney AlgarraAlvarez, Carlos Eduardo CastillaOliveira Notório Ribeiro, Jéssica
Lithium-ion batteries (LIBs) have consolidated their place in the technology market for the energetic transition, with global manufacturing capacity exceeding 1 TWh in recent years and costs falling in this competitive environment. At the same time, the number of end-of-life LIBs is increasing, stimulating the recycling industry to process battery streams, thus promoting the circular economy to meet the increased demand for strategic raw materials and decarbonization. Vehicle electrification is the main driver of battery production, but their end-of-life will take some time to be significant in volume in the next years. Consumer electronics such as smartphones, laptops and power tools are now available at an appropriate volume enabling the preparation of recycling industry for the moment. In this scenario, recyclers are looking for sustainable routes to absorb all these streams and the different LIBs chemistries (LFP, NCA, NMC, LCO, LMO) to recover the critical metals (Ni, Co, Cu, Mn
Gobo, Luciana AssisFerrarese, AndreOliveira, Rafael Piumatti deMartins, Thamiris Auxiliadora GonçalvesGuillen, Daniela RomeroSilva Vasconcelos, David daTenório, Jorge Alberto Soares
2
Siqueira, Caio Henrique MoreiraÁzara, Luiz Eduardo MartinsRibeiro, José Vitor PuttiniSoares, Gabriel FariaSilva, Fábio MoreiraAlvarez, Carlos Eduardo Castilla
Transmission systems play a crucial role in vehicle performance, efficiency, and adaptability. Conventional transmissions, such as Continuously Variable Transmissions (CVTs) and Manual Transmissions (MTs), each offer distinct advantages—CVTs provide smooth gear transitions and optimized fuel efficiency, whereas MTs deliver superior driver control, mechanical simplicity, durability, and high torque efficiency. This study explores the feasibility of integrating a dual-mode CVT-MT transmission into passenger vehicles to enhance driving dynamics and fuel efficiency. The proposed system uses the first gear to improve initial acceleration, a critical factor in urban driving, stop-and-go traffic, and high-load scenarios where CVTs struggle with torque delivery. After launch, the drivetrain transitions into CVT mode, leveraging its continuously adjustable gear ratios for efficiency and smooth power delivery. A simulation model based on MATLAB / Simulink will analyze the performance of the
Baldi, EduardoLopes, Matheus Carlos Sinobio Elias DRodrigues, Gustavo Simão
With the implementation of increasingly stringent regulations for pollutant emissions, such as Proconve L8 [1], which requires a 37% reduction in NOx and non-methane organic gases (NMOG) emissions for light passenger vehicles compared to previous regulations, the automotive engineering community is constantly evolving to develop prediction models that are capable of predicting the performance of Internal Combustion Engines (ICE). With this, the society search solutions to increase fuel conversion efficiency and reduce fuel emissions. In a special case, related to the study of the turbulent jet ignition (TJI) engine, there was a need to develop a refined numerical model that allows for the accurate design of the ignition pre-chamber geometry. In view of this, a one-dimensional modeling was carried out in the GT-SUITE ® software, in its modeling environment for Internal Combustion Engines (ICE), GT-POWER ®, with the objective of determining its ideal volume, parameters such as internal
Silva, Arthur MedeirosSouza, Ediwaldo Júnio deRocha, Hiago Tenório Teixeira SantanaFilho, Fernando Antônio RodriguesGuzzo, Márcio ExpeditoOliveira, Wender Pereira deBaeta, José Guilherme Coelho
Fused filament fabrication (FFF) 3D printing has proven to be an affordable method for producing customized and lightweight parts and an accessible method to validate new composite materials. As a rapid prototyping method, it can be used to manufacture and replace defective and/or damaged parts in places with limited infrastructure or logistical support. However, the layer-by-layer deposition inherent to the FFF process introduces anisotropy and residual stresses, which can compromise part performance under high temperatures or vibrational loads. This article aims to analyze the failure of a 3D printed intake runner and address the problems found. The analyzed part was 3D printed in acrylonitrile butadiene styrene (ABS), which had a high volumetric contraction during the printing process. Although ABS exhibits a high heat deflection temperature (HDT) compared to other polymers, prolonged exposure to elevated temperatures during operation led to unintentional embrittlement, reducing
Oliveira, Vinícius deHoriuchi, Lucas NaoMagalhaes, GabrielAlcantara, Nathan deGonçalves, Ana PaulaSouza, MarianaPolkowski, Rodrigo
The aviation sector currently accounts for 2-3% of global Greenhouse Gas (GHG) emissions, while the projected increased air travel demand (average 3.4% per year), might surge the aviation fuel use. This increase in jet fuel demand, associated with the current decarbonization pathway of other sectors might increase the aviation’s absolute emissions, as well as its relative global GHG share. This scenario has driven the aviation stakeholders into a decarbonization strategy, focused on an immediate and gradual GHG reduction effort associated with a net-zero commitment by 2050. Meanwhile, the aviation sector is known as one that set most difficulties to use alternative fuels and/or powertrains, such as battery electric or sustainable hydrogen fueled propulsion systems, already used on some road and rail applications, but still restricted to the aviation, due to the inherent weight and volume tight requirements. In this context, the sustainable aviation fuels (SAF) are set as the most
Barbosa, Fábio Coelho
Powertrain architecture is being reshaped by the electrification of heavy-duty military vehicles using hydrogen fuel cell technology, particularly in transmission systems. Unlike conventional internal combustion engines, hydrogen fuel cell electric vehicles (FCEVs) typically use single-speed or direct-drive configurations due to the high torque of electric motors. This paper examines the impact of hydrogen electrification on military vehicle transmissions, focusing on armored multi-role models such as the VBMT-LSR, Guarani, and Leopard 1A5 of the Brazilian Army. The study compares traditional gearboxes with alternative solutions optimized for fuel cells, analyzing the trade-offs in efficiency, durability, and operational adaptability. Additionally, it explores adaptations required for hydrogen internal combustion engines (H2-ICEs), considering their distinct characteristics and demands. The study employs a three-step validation methodology combining computational simulations, technical
Biêng, Ethan Lê QuangPontes, Guilherme AyrosoConrado, Guilherme Barreto RollembergLopes, Elias Dias RossiRodrigues, Gustavo Simão
The advancement of electric mobility has driven the development of technologies aimed at enabling smart, secure, and interoperable electric vehicle (EV) charging. In this context, this paper presents a technical and market analysis of the Vehicle-to-Grid (V2G) and Plug & Charge (PnC) functionalities, focusing on their architectures, applicable technical standards, communication protocols, levels of commercial maturity, and emerging applications. The discussion begins with a review of the main national and international standards relevant to charging infrastructure, with emphasis on IEC 61851, IEC 62196, and ISO 15118 series, which address the technical requirements of equipment, connectors, and vehicle-to-grid communication. The operation of V2G is then discussed as a technology that enables bidirectional energy flow between the EV and the power grid, with a focus on topological configurations, pilot project applications, and regulatory and economic challenges that currently limit its
Marques, Felipe L. R.Arioli, Vitor T.Bernardo, RodrigoNakandakare, Cleber A.Pizzini, Luiz R.Nicola, Eduardo V.
In vehicle development, occupant-centered design is crucial to ensuring customer satisfaction. Key factors such as visibility, access, interior roominess, driver ergonomics, interior storage and trunk space directly impact the daily experience of vehicle occupants. While automakers rely on engineering metrics to guide architectural decisions, however in some cases doesn’t exist a clear correlation between these quantitative parameters and the subjective satisfaction of end users. This study develops a methodology which addresses that gap by proposing the creation of quantitative satisfaction curves for critical engineering metrics, providing a robust tool to support decision-making during the early stages of vehicle design. Through a combination of clinics, research, and statistical analysis, this project outlines a step-by-step process for developing (dis)satisfaction curves, offering a clearer understanding of how dimensions like headroom, glove box volume, and A-pillar obscuration
Santos, Alex CardosoSilva, GustavoBenevente, RodrigoPadua Silva, AntonioLourenço, Sergio RicardoAndrade, Cecilia NavasSobral, Piero
With the increase in hybrid and electric powertrains being developed, many concerns arise about the energy storage systems in all those vehicles. This unit supplies energy to every part, including its cooling system, so it becomes imperative that the BTMS balances the temperature and the energy spent on controlling it. This paper compares two fundamentally different control methods in four different test scenarios that simulate real situations faced in daily usage. The model is built digitally based on real NMC 21700 cells on Simcenter Amesim and then exported as an FMU file to MATLAB Simulink. The controllers were then created with the identified system and tuned to the FMU responses. The results indicate that the MPC can compensate for disturbances and act quickly on them, while the reactive nature of the PID takes longer to come into effect. However, the simulation with the MPC took much longer than the simpler PID, which can impact real-time situations, and the aggressive resulting
Fernandes, Lucas PasqualEbner, Eric RossiniLeal, Gustavo NobreLeonardi, FabrizioNeto, Cyro Albuquerque
In response to increasing environmental awareness and the automotive industry's push for sustainability, the development of lightweight and robust components has become a key area of focus. This paper presents a multidisciplinary approach to the design and optimization of an aluminum parking brake lever, leveraging advanced structural optimization techniques to enhance performance while meeting stringent environmental standards. Traditional manufacturing processes for automotive components, such as stamping, often rely on steel due to its strength and ease of processing. However, the high density of steel can significantly impact the overall weight of the vehicle, leading to increased fuel consumption and emissions. In contrast, aluminum’s superior strength-to-weight ratio offers a promising alternative. This study employs Finite Element Analysis (FEA) to model the initial stress history of the lever, followed by the application of structural optimization tools to refine its geometry
Filho, William Manjud MalufCarriero, Emily AmaralRequena, Felipe Carlos GarciaScatolin, Felipe MandichMarini, Vinicius KasterAlves1, Marcelo Augusto LealFerreira, Wallace Gusmão
Since the emergence of the first tanks in World War I, tracked military vehicles have driven the development of increasingly sophisticated control systems, keeping pace with the evolution of technologies and combat tactics. This study aims to develop a longitudinal speed control system for tracked military vehicles using a cascade framework. To this end, a dynamic model based on the bicycle model—commonly employed for wheeled vehicles—has been appropriately adapted to represent the dynamics of tracked vehicles. In the first stage, a Model-based Predictive Controller defines the required traction force to be produced by the track; subsequently, a PID controller determines the necessary torque on the drive pulley to achieve the desired force. Simulations performed in MATLAB, considering a straight trajectory and speeds of up to 20 km/h, demonstrate the effectiveness of the proposed control system, yielding satisfactory results in the regulation of longitudinal speed.
Forte, Marcelo AlejandroPenha, Luiz Roberto Martins SilvaBraga, Matheus Rodrigues PereiraRodrigues, Gustavo SimãoLopes, Elias Dias Rossi
Flex-fueled vehicles (FFV) dominate the Brazilian market, accounting for over 75% of the national fleet. Ethanol fuel is widely used, primarily in the form of hydrated ethyl alcohol fuel (HEAF). Given the similar physicochemical properties of ethanol and methanol, fuel adulteration is a growing concern, often involving the addition of anhydrous ethanol, methanol, or even water to hydrated ethanol. These adulterants are visually imperceptible and can only be detected through analyses conducted by regulatory agencies using specialized instruments. However, they can significantly affect vehicle performance and accelerate engine component deterioration. The experiment was performed with a small displacement 3-cylinder port fuel injection flex-fuel engine on an engine test bench (dynamometer) and compared when fueled with ethanol and methanol. Data acquisition included combustion pressure, spark plug temperature, torque, air-fuel ratio, fuel flow, spark maps, and the overall effects of
Mascarenhas, Giovana RebellatoGomes, EdersonCruz, DiegoDuque, Edson Luciano
2
Apaza, Jerson Bequer UrdayPradelle, FlorianBraga, Sergio LealSánchez, Fernando ZegarraGuzman, Juan Jose Milon
In rocketry competitions, such as the International Rocket Engineering Competition (IREC), unguided sounding rockets are the most commonly used, relying solely on aerodynamic stability to make necessary trajectory corrections during flight. However, this approach has limitations since these vehicles lack mechanisms to ensure apogee accuracy. The active control of a sounding rocket involves methods for orienting and stabilizing the vehicle during flight, using inertial sensors, GPS, and aerodynamic surfaces. These systems allow continuous trajectory and stability adjustments by processing real-time data. In this context, this work proposes the development of a PID-based attitude control system, aligned with IREC guidelines, to improve the accuracy of rocket apogee. For the PID controller design, the second method of the Ziegler-Nichols rule was adopted, based on a linearized transfer function, to calculate the control loop gains. Gain Scheduling technique was employed to estimate gains
Oliveira Junior, Wilson Luiz deFazzolari, Heloise AssisPaiva Carvalho, Carlos Alberto de
Musa sapientumSaccharum officinarum L
Santos Borges, LarissaDias, Roberto Yuri CostaBrandao, Leonardo William MacedoMendonca Maia, Pedro VictorSilva de Mendonça, Alian GomesFujiyama, Roberto Tetsuo
Occupant comfort is a fundamental consideration during the early stages of vehicle development, with internal spaciousness serving as a key pillar in creating a pleasant in-cabin experience. Among the various factors that contribute to this perception, legroom plays a particularly significant role, especially for rear-seat passengers. This study investigates the relationship between second-row legroom and occupant satisfaction under real-world driving conditions, employing a combination of research, statistical data analysis, and dynamic clinics to assess perceptual comfort. The findings reveal that shin and leg heights are the primary drivers of satisfaction or discomfort, while gender and overall height exhibit only minor influences on perceived comfort. Additionally, the study highlights the importance of other interior dimensions, such as shoulder room, knee clearance, and chair height, in shaping overall comfort since if they were poorly chosen, they would have affected clinic
Silva, GustavoSantos, Alex CardosoGenaro, PieroTerra, RafaelPádua, AntônioRossini, RafaelBenevente, Rodrigo