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Letter from the Guest Editors
Mueller, Becky, Forman, Jason
Robust restraint system design requires effectiveness across varied anthropometries. Biofidelity reference datasets of postmortem human surrogates (PMHS), a necessary component of informing and assessing restraint system design, exist for the midsize males and small females, but there is limited research for other anthropometries such as the midsize female and obese populations. The goal of this study was to evaluate the kinematic and injury response of midsize female, elderly midsize female, obese female, and obese male PMHS in upright frontal impacts in a simplified restraint environment. The test condition in this study was a full-frontal 30 km/h impact. The test fixture consisted of a rigid seat, knee bolster, footpan, a custom 3 kN shoulder belt force limiter, and separate shoulder and lap belts. Twelve tests were performed with PMHS of varied anthropometries: three per occupant type (midsize female, elderly midsize female, obese female, and obese male). The restraint environment limited the movement of the lower extremities, isolating the thoracic response. Shoulder belt lengths and positioning varied by occupant type. Peak shoulder belt force values ranged between 2.8 and 4.4 kN. Differences in soft tissue distribution (including the hips, abdomen, and breasts) affected both the pre-test path of the shoulder belt on the thorax and the belt’s subsequent motion relative to the thorax during the test. Rib fractures were observed across all four occupant types ranging from 0 to 19 fractures. Occupant anthropometry affected the impact and injury response of the PMHS in this study, demonstrating the breadth of the population over which restraint system robustness is required.
Gallaher, Mary K., Donlon, John-Paul, Nazari, Isabella L., Mann, Logan M., Hollar, Reagan T., Sochor, Sara H., Noss, Junior R., Forman, Jason L.
Biomechanical response targets for the thorax have largely focused on the 50th percentile male, limiting their relevance for smaller females. Previous studies have provided side-impact female postmortem human subjects (PMHS) data from either oversimplified or realistic boundary conditions. This study aimed to generate thoracic biomechanical responses of small female PMHS in a simplified side-impact condition with realistic components and compare responses between two input energy levels. Twelve small female PMHS were seated on a simplified seat with FMVSS No. 213a seat foam and fabric and impacted once on the left thorax with either a 14.0 kg (low energy) or 23.7 kg (high energy) pneumatic impactor at 4.5 m/s. A rectangular impactor face (22.9 × 25.4 cm) covered with FMVSS No. 213a armrest foam simulated an intruding door panel. Thoracic deflection was measured using a chestband. Inertially compensated force was recorded via a load cell. Spinal kinematics were captured using six-degree-of-freedom motion blocks. Biomechanical responses were compared between groups using two-sample t-tests. The high-energy group exhibited significantly higher peak forces (2.5 vs. 1.9 kN, p = 0.0001), greater thoracic deflections (41.0 vs. 33.9 mm, p = 0.016), and increased deformation energy (91.6 vs. 61.0 J, p = 0.0001). Effective stiffness did not differ significantly between groups (p = 0.734). Energy loss increased with impact severity (66.2 vs. 56.7%, p = 0.020). Kinematic responses also increased with increased input energy. Peak y-accelerations were significantly greater at T4 in the high-energy group (p = 0.049). The sternum exhibited significantly greater peak z-angular velocity in the high-energy group (p = 0.038). Mean BioRank System Score (BRSS) of the force–deflection corridors between groups was 0.93. In summary, these findings provide essential biomechanical data and establish an important foundation for developing improved testing conditions and advancing the evaluation of female human body models (HBMs) and anthropomorphic test devices (ATDs) in side-impact scenarios.
Anantharamakrishnan, Srinivas, Kemper, Andrew, Baker, Gretchen H., Guettler, Allison J., Rhule, Heather, Kang, Yun-Seok, Agnew, Amanda M.
2025–2026 Reviewers
Hardy, Warren
The performance of Midwest Guardrail Systems (MGS) during impact with electric vehicles (EVs) has raised concerns with recent observations demonstrating a higher susceptibility to rail failures. These failures are hypothesized to be related to EV-specific design, including variations in front-end geometry and inertial properties. Current guardrail evaluations rely on two vehicle types, a small car and a pickup truck, potentially overlooking sensitivity to front-end geometry variations, potentially leading to unanticipated impact responses. Additionally, the extent to which geometry influences occupant injury risks and trends during vehicle-guardrail impact remains insufficiently investigated. The objective of this study is to quantify the influence of vehicle front-end geometry on occupant injury risk during vehicle-guardrail impacts using finite element (FE) simulations. Occupant injury risk is analyzed using Hybrid III anthropomorphic test device (ATD)-based injury criteria and flail space-based vehicle severity metrics to identify trends and relationship between geometric variations and injury probability. Front-end geometry data from the Insurance Institute of Highway Safety (IIHS) were analyzed to identify parameters and ranges associated with adverse MGS performance. Based on vehicle alignment with the W-beam, hood leading-edge height, hood leading-edge angle, and bumper height were morphed on the Toyota Yaris model. A Latin Hypercube Design of Experiments generated 13 unique configurations for detailed analysis. Full-scale Manual for Assessing Safety Hardware (MASH) Test Level 3 FE simulations were then performed between the morphed vehicle models integrated with Hybrid III 50th percentile male ATD and MGS guardrail. Occupant injury metrics were evaluated alongside vehicle-based crash severity measures. All vehicle geometries fulfilled MASH criteria with occupant impact velocity (OIV) and occupant ride down acceleration (ORA) within tolerance with no rail rupture. Simulations suggest that probability of serious full-body injury (AIS3+) was estimated at 17.11% while probability of severe neck injury was the highest at 15.64% among the component level probabilities. While front-end geometry influences occupant kinematics, resulting injury metrics and vehicle-guardrail interaction characteristics, it does not independently govern occupant injury risk. Although, the MASH tests have the same outcome as the geometries studied, the changes in EV inertial properties could interact with the geometry leading to barrier failure, which will be explored in future work.
Bubna, Maheep, Buckland, Elijah, Riexinger, Luke E., Untaroiu, Costin
Instrumented mouthguards (iMGs) capture thousands of head acceleration events in contact sports, though processing the data from these into meaningful information remains a challenge. To bridge this gap, we developed a principled clustering pipeline to extract concise kinematics that are representative of real-world impact scenarios. We evaluated six multivariate time-series distance metrics using k-medoids clustering and a dataset of 5149 impacts across three sports: mixed martial arts, boxing, and rugby union. Model performance was evaluated using a Coverage Quality Score (CQS), prioritizing reconstruction coverage and cluster separation. Joint Shape-Based Distance (SBD) significantly outperformed all other metrics, including Dynamic Time Warping (DTW), driven primarily by superior reconstruction coverage. The methodology yielded two complementary archetypes. First, a 36-impact canonical set provides distinct medoids representing core kinematic mechanisms; however, distributional checks confirm these medoids alone do not reproduce cohort severity distributions. To resolve this, we generated a second, extended impact set sampled proportionally within clusters along specific severity axes (e.g., peak acceleration and whole-brain strain). This targeted sampling recovers full severity-distribution fidelity using fewer than 150 impacts per dataset. Ultimately, this framework successfully distills large iMG datasets into manageable cohorts providing a scalable solution for assessment, experimental targets, and finite element simulations.
Koumantou, Eleni, Chan, Emily Yik Kwan, Jones, Chris M., Austin, Kieran, Loosemore, Mike, Ghajari, Mazdak
Pilon fractures are a severe lower-extremity injury sustained in motor vehicle crashes, characterized by high-axial loading that drives the talus into the tibial plafond and frequently results in poor long-term functional outcomes and post-traumatic osteoarthritis (PTOA). Despite advances in surgical management, clinical complications remain frequent in 20–50% of cases in literature, which highlights the need to identify modifiable upstream risk factors in the motor vehicle crash environment. The Abbreviated Injury Scale (AIS) is the predominant tool for crash injury severity analysis, and it classifies all closed pilon fractures uniformly as moderate (AIS 2) regardless of comminution or imparted energy and poorly predicts long-term functional outcomes. An existing fracture energy severity metric quantifies the acute mechanical energy delivered to bone during fracture and has been linked to PTOA development. This study represents one of the first multivariate applications of the fracture energy metric to crash data, examining how occupant demographics, crash kinematics, and vehicle safety systems relate to pilon fracture severity. Fifty belted occupants with Orthopaedic Trauma Association (OTA) Type B or Type C pilon fractures were identified through the Crash Injury Research and Engineering Network (CIREN) database. Fracture fragment surface models were generated from clinical computed tomography (CT) and used to compute fracture energy severity through a custom MATLAB script. A generalized linear model with a gamma log link was fit using seven predictors: age, delta-v, knee bolster airbag (KBAB) deployment, fracture loading mechanism, biological sex, osteoporosis, and body mass index (BMI). KBAB deployment and pure axial compression loading were both significantly associated with higher fracture energy (p = 0.011 and p = 0.002), and age approached an inverse association (p = 0.086). These findings establish the fracture energy metric as a viable tool for crash injury analysis and suggest that certain vehicle safety system characteristics warrant further investigation as modifiable factors influencing pilon fracture severity.
Northrup, Samuel, Bangert, L. Garrett, Armstrong, William, Stitzel, Joel D., Martin, R. Shayn, Dibbern, Kevin, Anderson, Donald D., Weaver, Ashley A., Collins, Caitlyn J.
Pelvis fractures can be complex and occur in many different regions of the bone. Loading due to side impact can transfer anteriorly through the pubic symphysis and posteriorly through the sacroiliac joint. Virtual testing with human body models (HBMs) has the potential to capture the complex loading mechanisms that contribute to pelvis fractures, but injury prediction with HBMs must be refined and validated using physical test data. Most postmortem human subject (PMHS) studies testing side-impact and pelvic injuries use simplified test modes rather than simulating realistic boundary conditions. It is important to understand the differences between pelvis fractures resulting from in-lab tests and those sustained in real-world collisions, particularly for when these PMHS tests are used in injury risk function development to predict injuries caused by collisions in the real world. This study seeks to compare injury types and loading mechanisms from existing PMHS tests to those observed in real-world side-impact collisions from Crash Injury Research and Engineering Network (CIREN) to examine their suitability for refining HBM injury prediction for the pelvis. Seventy-seven percent of PMHS tests with injuries had fractures in the anterior region of the pelvis, 23% in the iliac wing, 30% in the sacroiliac region, and 16% in the acetabulum, where a PMHS test could have fractures in multiple regions. Fractures were divided into primary- and secondary-side fractures, where the primary side was defined as the side impacted in a PMHS test and the side closest to the crash in a CIREN case. A higher proportion of cases with secondary-side acetabulum and sacroiliac pelvis fractures was observed in CIREN compared to PMHS tests, which may be related to interaction with structures in a vehicle environment. A pattern of “squeezing” the pelvis between the intruding door and the center console in near-side crashes was observed.
Nazari, Isabella, Heo, Jaehyuk, Gepner, Bronislaw, Forman, Jason
Modern combat helmets improve wearer survivability through preventing ballistic penetration via delamination or deformation of the shell material. However, this deformation may impinge upon the skull and present a risk of behind-helmet blunt trauma (BHBT). While legacy aramid helmets from the late 1970s–1980s inform current NIJ testing standards, the advent of lower areal density ultra-high molecular weight polyethylene (UHMWPE) and modern suspensions may incur unknown changes that present an unknown effect on BHBT risk. This study investigates whether current standards relying on a peak acceleration threshold and residual clay deformation may not reflect changes in deformation geometry seen in newer shell materials and suspension designs. Thirty-eight helmets categorized into three groups, older aramid, newer aramid (with new suspension), and prototype UHMWPE (with old suspension), were mounted on Hybrid III ATD head-necks and impacted on the temporal surface with 9 mm NATO projectiles at velocities between 388 and 482 m/s. Flash x-ray imaging captured deformation geometry. Deformations were digitized to measure maximum depth, volume, and surface area recruited. Multiple linear regression identified the influence of shell material and suspension on geometry. Results indicated that shell material significantly affected deformation volume and area (p < 0.05). Notably, UHMWPE exhibited a qualitatively more “pointed” deformation profile compared to aramid, recruiting material differently as depth increased. In contrast, suspension type and helmet design did not significantly influence deformation geometry. These findings suggest that the BHBT geometry in UHMWPE helmets differs fundamentally from aramid helmets. As UHMWPE helmets encounter higher-energy threats, current acceleration threshold or depth-based standards may not fully capture the risk of skull fracture. To future-proof helmet validation, testing standards should evolve beyond current standards to include area recruitment and other geometric measures.
Pang, Derek Y., Salzar, Rober S., Boggess, Brian M., Bass, Cameron R.
Fifteen research posters were prepared and presented by student authors. The posters covered a wide breadth of works-in-progress and recently completed projects. Topics included a variety of body regions and injury scenarios: Assessment of Layered Seat Cushion Configurations for Underbody Blast Protection Quantifying Head Impact Exposure in Collegiate 15s Rugby and Relationship to Clinical Measures Elderly Fatality in CIREN Cases: A Matched-Case Review The Relationship between Injury Risk for Child, Teen, and Adult Pedestrians in Collisions Preceded by PAEB Activation and PAEB Pulse Characteristics Quantifying Kinematic and Vibrational Responses in Hockey-Style Catcher’s Mask Incorporating Cortical Bone Property Variability into Simulations of Isolated Ribs under Anterior–Posterior Bending Lacrosse Ball Impacts on Women’s Headgear Mechanical Characterization of the Liver and Kidney: A Systematic Review Quantifying Changes in Mouthguard–Dentition Fit to Support Head Impact Measurement Validity Whole-Body MRI to Assess Perfusion Success and Soft Tissue Injuries in PMHS Subjected to High-Rate Loading Quantitative CT and MRI-Based Modeling Assessment of Spine Injury Risk Following Long-Duration Spaceflight An Investigation of Local Accelerator Pedal Geometry Effects on Ankle Motion How Do Different Human Body Models Affect Occupant Impact Responses and Restraint Design Optimizations in Frontal Crashes? The Potential Effects of Youth Hockey Helmet Shell Add-Ons Evaluation of Surrogate Soft Tissue Candidates for Biofidelity and Durability
Forman, Jason, Mueller, Becky
Youth bicycle helmet manufacturers often add shell protrusions to make helmets more attractive or fun for children, yet the safety implications of these features are not well understood. While prior work suggests protrusions may affect head impact kinematics, no study has evaluated their effectiveness in location-matched impacts between helmets with and without protrusions. Twelve youth bicycle helmet models, with protrusions intact and removed, underwent matched oblique impacts at three locations and 4.2 m/s to capture resulting peak linear acceleration (PLA) and peak rotational acceleration (PRA). A linear mixed model was used to quantify the effect of protrusion presence on PLA, PRA, and impact duration. The youth bicycle helmet models produced a wide range of kinematics. Protrusion presence had a strong effect on PLA, PRA, and impact duration. PLA averaged 103.0 ± 22.8 g for helmets with protrusions compared to 143.9 ± 21.4 g for helmets without protrusions, while PRA averaged 4432 ± 1570 rad/s2 for helmets with protrusions and 5177 ± 2110 rad/s2 for helmets without protrusions. These findings suggest that helmet protrusions can reduce peak head accelerations in youth bicycle helmet impacts.
Jung, Caitlyn, Stark, Nicole E.-P., Rowson, Steve
Lower extremity injuries remain common in frontal motor vehicle crashes, with evidence suggesting increased vulnerability among female occupants. While prior research has established failure tolerances of midsize male lower extremities under bending and combined loading conditions, limited data exist for small female specimens. This study aimed to characterize and compare the failure tolerance of small female and midsize male postmortem human subject lower leg specimens under combined axial compression and posterior–anterior (PA) bending using consistent boundary conditions. Twenty-four lower leg specimens, including the tibia, fibula, and surrounding soft tissue, were obtained from 50th percentile male (n = 12) and 5th percentile female (n = 12) donors. Dynamic tests to failure were conducted at 1.5 m/s using a test apparatus designed to apply three-point bending in the PA direction with varying levels of superimposed axial compression (0, 2, 4, and 6 kN). When paired left and right legs from the same donor were available, they were assigned to different loading conditions to assess the influence of axial compression magnitude. Fracture timing was determined using force, strain, acoustic emission data, high-speed video, and post-test CT imaging. Results indicated that 18 specimens fractured at the tibial shaft, 5 near the potting interface, and 1 did not fracture. Under pure bending, mean failure moments were 255 ± 57 Nm for males and 156 ± 15 Nm for females. At 6 kN axial compression, failure moments decreased to 195 Nm and 72 Nm for male and female specimens, respectively. Among matched pairs, increasing axial load resulted in an average 21% reduction in bending moment at failure. These findings demonstrate reduced failure tolerance with increasing axial compression and highlight sex-based differences. The data provide a foundation for developing improved injury risk functions and scaling methodologies for diverse occupant populations as well as informing anthropometric test devices and human body models.
Carbon, Maria, Nazari, Isabella, Edinger, Timothy, Shin, Jeesoo, Hanggi, Connor, Kerrigan, Jason, Forman, Jason
Globally, approximately 11 million pedestrian impacts each year result in injury or death. The lower extremity is the most frequently injured body region in pedestrian impacts, and these injuries often lead to long-term disability. To better understand lower-extremity injury risk, biomechanical testing of the leg and tibia has previously been conducted. However, this work has mainly focused on males, despite females having a higher risk of sustaining lower-extremity injuries in these loading events. This study aimed to evaluate the effects of sex and age on biomechanical properties of the isolated human tibia in a diverse sample. Sixty-six tibiae from 35 females and 31 males with similar age distributions (p > 0.05; females = 68.8 ± 3.4 years; males = 59.8 ± 4.0 years) were utilized. Tibial diaphyses were loaded to failure at 6 m/s in lateral–medial four-point bending to replicate vehicle bumper interaction in pedestrian impacts. Reaction forces were measured at each end of the bone. Proximal and distal moments were calculated as the product of reaction force and the distance from the axis of rotation to the nearest impact site. Peak bending moment at midshaft was further calculated as the maximum of the average proximal and distal moments. Strain at time of fracture was determined from axial strain gages on the lateral and medial bone surface between impactor locations. Maximum deflection was normalized by specimen length and area moment of inertia. Males exhibited significantly greater peak moments than females (p = 0.001). In the full sample, age demonstrated a weak but significant negative relationship with peak moment (p = 0.013, R2 = 9.3%); however, no significant age relationship was observed when males or females were analyzed separately. Male tibiae had a significantly greater deflection than female tibiae (p = 0.001), but no significant sex difference was observed with normalized deflection. Age was strongly and negatively associated with deflection in the full sample (p < 0.0001, R2 = 39.7%), and for males (p < 0.0001, R2 = 44.8%) and females (p < 0.0001, R2 = 25.4%) separately. No significant sex differences were observed for tensile strain at fracture. However, age had a significant negative relationship with tensile strain in the full sample and within each sex (p < 0.0001). Further investigation with larger sample sizes is needed to characterize the interacting effects of sex, age, and size. Overall, this work advances understanding of tibial biomechanics and provides insight for improving pedestrian safety tools including anthropomorphic test devices and human body models.
Spangler, Jonathon, Agnew, Amanda, Kang, Yun-Seok, Kemper, Andrew, Hunter, Randee, Baker, Gretchen, Guettler, Allison, Harden, Angela
The widespread use of explosive weapons in recent military conflicts has contributed to an increased incidence of traumatic brain injuries. Although current infantry helmets provide effective protection against fragmentation, ballistic impact, and blunt trauma, they are not designed to mitigate primary blast loading. Previous studies suggest that blast waves may infiltrate the space between the head and helmet, leading to localized increases in pressure on the head surface, a phenomenon referred to as the underwash effect. However, experimental validation of the underwash effect remains limited, particularly for blast scenarios representative of buried-charge detonations, despite their potential to increase underwash-related loading across large regions of the cranial surface. This study experimentally evaluated the effects of combat helmet use, blast orientation, and blast intensity on head surface loading to assess helmet protective performance across various blast scenarios. A human surrogate headform instrumented with four flush-mounted pressure sensors was exposed to blast overpressures of approximately 16 and 24 psi using a large advanced blast simulator. Tests were conducted at 0° and 45° head orientations (rotation about the transverse axis), both with and without a combat helmet, with three repetitions per combination of experimental conditions. In the 0° orientation, helmet use reduced loading at the forehead and anterior head but increased loading at the posterior region. In the 45° orientation, helmet use led to increased peak pressure and total impulse at all measured locations. Increasing the blast intensity resulted in similar trends for both orientations and helmet conditions but with greater peak pressures and total impulses at each measured location. These findings suggest that certain blast orientations exacerbate the underwash effect and amplify cranial loading beneath the helmet. This work advances understanding of orientation-dependent blast loading, highlights limitations in current helmet performance, and offers guidance to support the development of future protective technologies.
Nelson, Allison J., Burt, Ethan T., Hamilton, Joseph M., Espinoza, Kenny J., Magallanes, Joseph, VandeVord, Pamela J.
CTI 4501 defines the key capabilities and interfaces a connected signalized intersection must support to ensure interoperability with vehicles, including production vehicles, for state and local Infrastructure Owner Operators (IOOs). A connected intersection is defined as an infrastructure system that broadcasts SPaT, MAP, and optionally position correction data to vehicles. The CTI 4501 family of documents define procurement and implementation guidance and the expectations leading to minimum performance requirements for a connected intersection. It is intended to be used by IOOs to provide guidance on how to implement an interoperable connected intersection. For OEMs and other application developers, these recommended practices provide an explanation on what data and connected vehicle messages are being provided from an interoperable connected intersection so safety applications can be developed for production vehicles, with an initial focus on the Red Light Violation Warning (RLVW) application. Although the focus is on the RLVW application, requirements for other V2X applications related to connected intersections, including requirements for traffic signal controllers to generate the SPaT information, are also addressed assuming the connected intersection configuration and messages can support them and no significant effort was needed. The Needs to Requirements Traceability Matrix (NRTM) in CTI 4501, 6.2.3, provides the guidance to IOOs for the procurement of a connected intersection. Recognizing that some stakeholders require more in-depth guidance on specific aspects of connected intersections, Version 2 of the CI Implementation Guide has been reorganized into a main document and several companion subdocuments. The main document establishes the overarching framework following a Systems Engineering Process (SEP), and includes a Concept of Operations (ConOps), System Requirements (Functional Requirements), System Design Details, and a Needs to Requirements Traceability Matrix (NRTM). These elements enable users to identify and procure connected intersection solutions that satisfy their specific needs. The companion documents elaborate on specialized areas such as SPaT, MAP, security, and testing and validation, providing requirements and design details tailored for those subject areas. Figure 1 depicts the relationships among these subdocuments and other documents that support the implementation of a connected intersection. By separating out these focused topics, the guide more effectively supports Infrastructure Owner Operators (IOOs), OEMs, suppliers, and application developers who need targeted information. Taken together, the main guide and the companion documents ensure that connected intersection deployments align with national standards and support a high level of interoperability, ultimately facilitating safer and more efficient automated transportation systems. This Testing and Validation Guidance Document focuses on providing guidance on developing a verification plan to confirm that an implementation fulfills all the requirements for a connected signalized intersection. This document defines what should be included in, and examples of content that should go into a verification plan. For IOOs, this document provides actionable guidance on developing test documents to verify an implementation for interoperability. The contents of this document are NOT standardized test methods, test cases, or test procedures; instead, the contents are EXAMPLES of what might be in a verification plan. The specific test approach, test scope, test cases, and test procedures in a verification plan will vary by IOO based on its specific test approach, procedures, and policies. For OEMs and developers, how an IOO will verify an implementation such that the connected vehicle messages broadcasted from compliant intersections enables the development of standards-based safety-critical applications such as Red Light Violation Warning (RLVW). Users are encouraged to refer to the main CTI 4501 document for overarching ConOps, system needs, and operational context while leveraging this Testing and Validation guide for verification and validation activities. Other companion documents, such as CTI 4501/1 - SPaT Messages and CTI 4501/2 - MAP Messages, also contain content about connected intersection testing in Section 8. However, CTI45014 provides the overview and philosophy of developing a testing framework in Section 8, while the companion documents provide topic specific examples.
Connected Transportation Interoperability Committee
The face milling process for hardened steels used in die and mold manufacturing involves precise parameter settings to achieve high-quality surfaces with high productivity. However, due to the nonlinear relationship between the machining parameters, it becomes challenging to optimize the machining process. This paper focuses on optimizing the face milling parameters for the DIN 2714 hardened steel by employing experimental approaches and AI-based modeling techniques. Taguchi’s L9 orthogonal array-based design of experiments with machining parameters of depth of cut, cutting speed, feed rate, and step-over is employed for the optimization. The material removal rate (MRR) and surface roughness (Ra) were considered as output responses. The results showed that surface roughness is significantly affected by cutting speed, while depth of cut primarily controls MRR. To improve the precision in predicting the output responses, two artificial intelligence (AI) based intelligent models were developed using hybrid modeling techniques—namely, PSO-FIS and GA-FIS. The experimental results demonstrated that the GA-FIS model was accurate in predicting the output response for surface roughness (Ra), with a lower error value (0.0162 μm), while the PSO-FIS model was accurate in predicting MRR with a high R2 value (0.9997), proving that fuzzy modeling techniques can be effectively used to optimize machining operations with high precision.
Tripathy, Chitta Ranjan, Moudgil, Prince Kumar, Katyayn, Arvind, Kumar, Aman
Stringent environmental noise regulations in India, specifically the transition to IS 3028:2023 (Part 2), have established revised pass-by noise (PBN) limits for commercial vehicles ranging from 74 dB(A) to 75 dB(A) based on gross vehicle weight (GVW) and engine power. Unlike passenger cars, heavy commercial vehicles (HCVs) are primarily driven by diesel engines where powertrain-induced vibration and cooling fan engagement significantly impact exterior noise levels. This study investigates the “worst-case” configuration within a commercial fleet, typically characterized by high gear ratios or unladen drive-away chassis that experience high acceleration rates. To solve this challenge in a cost-effective manner, a practical and low-cost approach was taken in this study: Smart Shielding Instead of Vehicle Hardware Changes: Instead of expensive engine/transmission or axle redesigns, simple noise shields were added having sufficient noise absorption capabilities made of basic sound-absorbing foam. By placing these “acoustic blankets” below or around the gearbox, engine block, or wheel arch, the noise was blocked at the source before it could reach the test microphones. The “Tape and Foam” Strategy: A simple method called masking was used in this study. By temporarily covering parts of the vehicle with a sound-absorbing shield one by one, it could be pinpointed exactly which part was the loudest—like a noisy intake or a vibrating exhaust—without needing costlier lab equipment. Economical Testing: High-end sensors were swapped with standard handheld sound-level meters and basic global positioning system (GPS) units to track speed and revolutions per minute (RPM) of the engine. Simplified instrumentation and software were used to analyze the frequency pattern generated during the test and thereby reduce the noise from affected components. Otherwise, costlier radar-based instrumentation is required for the evaluation of this revised PBN testing. Many test iterations have been performed on the test track to find the best shield placement before going for the final, official certification. Worst-Case Identification: To arrive at the worst-case vehicle, multiple vehicles having different lengths and drivelines were tested. The worst case was identified as having the maximum noise contribution during the testing for analysis. This paper emphasizes simplified techniques to bring noise to the specified limit values as per the revised noise standard.
Gupta, Mohit
This SAE Aerospace Information Report (AIR) defines the materials, strength, and finishes utilized in linear hydraulic flight control actuators.
A-6B1 Hydraulic Servo Actuation Committee
The purpose of this document is to provide information regarding performance, use, and quality of the Quick Donning Crew Oxygen Mask assembly with an integrated Regulator (QDCOMR). This document is intended to guide the user through a selection of requirements and validation and verification methods for the QDCOMR. This document lists minimum standards, but it is not intended to be exhaustive. The QDCOMR is in use on the flight deck of civil aviation aircraft and protects the flight deck crew from hypobaric hypoxia and could protect from smoke and toxic gases. The QDCOMR is distinct from the continuous flow oxygen masks. Firefighting, therapeutic, and military applications are excluded. The device can be of the oronasal type and comprises at least the following components: A facepiece, including an integrated demand regulator A flexible oxygen supply hose An attachment harness Separated or integrated goggles, or without goggles Provisions for installation Some designs may include additional components (for example, a microphone).
A-10 Aircraft Oxygen Equipment Committee
This SAE Aerospace Recommended Practice (ARP) describes a procedure for determining the insoluble contamination level of the downstream side of cleanable filter elements. The results may be used for comparative evaluation of the effectiveness of various cleaning methods or the cleanliness of elements after cleaning or as received from manufacturers.
A-6C1 Fluids and Contamination Control Committee
This SAE Standard applies to all self-propelled machines with a gross vehicle mass greater than 5000 kg that are utilized to clean material from highways, parking lots, airfield runways, outside paved areas that are principally exposed to vehicular traffic. These machines can also be involved with road construction or repaving work. Primary methods for material removal and cleaning can be by mechanical, pneumatic, washing and flushing systems, or in a combination of any system.
MTC2, Sweeper, Cleaner, and Machinery
This SAE Recommended Practice applies to fifth wheel kingpins for heavy-duty commercial trailers and semitrailers, used for off-highway operation or in hauling heavy loads (see Figure 1).
Truck and Bus Total Vehicle Steering Committee
This SAE Standard applies to the fuel consumption of non-propulsion engines used to drive exclusively the sweeping and cleaning functions of multi-engine sweepers and scrubbers as defined in SAE J2130-1 and SAE J2130-2.
MTC2, Sweeper, Cleaner, and Machinery
This SAE Standard applies to all self-propelled machines with a gross vehicle mass up to 5000 kg that are utilized to clean material from outside paved areas, parkland, floors in non-residential buildings and areas principally exposed to pedestrian traffic. Primary methods for material removal can be by mechanical, pneumatic, washing and flushing systems, or in a combination of any system.
MTC2, Sweeper, Cleaner, and Machinery