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In recent years, with the rapid increase in the market penetration of new energy vehicles, safety issues in electric vehicles, particularly those characterized by thermal runaway of power batteries, especially fire incidents caused by mechanical abuse from underbody impacts, have become a major focus of industry attention and social concern. This paper systematically compiles key data from electric vehicle underbody collision incidents, covering core parameters such as impact location, geometric features of obstacles (shape and size), and vehicle speed during accidents. Based on this data, the study further reviews existing underbody scraping evaluation protocols both domestically and internationally, with a focused comparison of the differences in mechanical load and battery pack response between two typical test methods: horizontal underbody scraping and 3° inclined underbody scraping. The findings of this research aim to provide data support for the refinement of relevant evaluation standards and to offer theoretical foundations and practical references for automotive manufacturers in optimizing the design and validation strategies for underbody protection of battery packs.
Wang, QingguiHe, QikeLi, WenboLi, ChunLi, Xiaodong
Traditional methods for assessing bridge resilience often focus on single hazards or static conditions. Yet bridges today face more complex multi-hazard threats. To address this, this research develops a dynamic model to evaluate bridge resilience under multi-hazard conditions, which is intended to provide scientific support for decision-making to improve resilience. The study first establishes an index system that measures a bridge’s ability to absorb impacts, adapt during an event, and recover afterward. We also propose a method to calculate the coupling degree, which quantifies the amplification effect of multiple hazards, such as an earthquake followed by a flood, on each other’s impacts. Next, we clarify the interrelationships among key resilience factors. Using this understanding, we construct a system dynamics model that simulates the variation of bridge resilience over a full disaster cycle. Finally, a numerical simulation is carried out for a concrete continuous girder bridge in China’s coastal areas as a case study. The results confirm the model is valid and clearly show the differences in bridge resilience between single-hazard and multi-hazard events. More importantly, they prove that combined hazards make the bridge system much more vulnerable. The model also identifies the best strategies for intervention: a strategy that coordinates actions across all disaster phases performs best, as it most effectively reduces the impact of compound hazards and keeps the resilience curve smoother. In short, this study presents a new method for assessing bridge resilience and provides engineers and managers with a practical tool to identify structural weaknesses and optimize resource allocation for resilience improvement.
Lin, JiachenChai, Liang
This study compares 4 representative tiltrotor platforms: Joby S4, Archer Midnight, Vertical Aerospace VX4, and Uber eCRM-001 in a typical UAM mission profile under standardized rotor and wing assumptions using an integrated OpenVSP-SUAVE-VSPAero framework. This work aims to isolate the influence of eVTOL configuration from proprietary optimizations on thrust generation and aerodynamic interaction by using standard wing airfoils and a consistent rotor design tool. Vehicle geometries were modeled in OpenVSP. Rotor Operating conditions were obtained from the SUAVE conceptual design platform. Mid-fidelity aerodynamic analysis was done using VSPAero. SUAVE results show a decrease in thrust requirements as the tilt angle decreases, with the most complexity occurring in the transition phase where lift shifts from rotors to wing. Archer Midnight and Vertical Aerospace VX4 show higher hover thrust requirements due to their high takeoff weights. They display localized thrust increase near mid transition due to numerical adjustments made to achieve solver convergence. Joby S4 and Uber eCRM-001 display a smoother thrust requirement trend. VSPAero simulations also show a gradual decrease in thrust from hover to cruise. Joby S4’s continuously active rotor configuration maintained more stable performance than the hybrid configurations, which deactivate lift-only rotors after takeoff. A comparative flight feasibility analysis was conducted, defined as the difference between VSPAero-predicted thrust and SUAVE-required thrust. This analysis reveals that Joby S4 maintains a positive margin across most flight phases. Archer Midnight and Vertical Aerospace VX4 show a marginal deficit in near-cruise phases. Uber eCRM-001 showed negative margins throughout the mission, indicating limited aerodynamic robustness under standardized assumptions. Rotor-wing interactions enhances rotor thrust across all mission segments, while creating periodic pressure oscillations on the wings. Rotor-rotor interactions provide limited near-field benefits that dissipate in forward flight. The findings of this study highlight the significance of eVTOL configuration in determining performance and aerodynamic efficiency.
Sawron, Md Sadat Shahrier
Crawler tractors are essential equipment for modern agricultural mechanization. Most existing mounted implement leveling systems rely on single-cylinder or dual-cylinder structures. These system can only make small-angle leveling and struggle under complex conditions such as large roll angles and asymmetric obstacle crossing. To address this, a modular auxiliary-frame leveling system (MALS) for agricultural implements is proposed. A 3D model of the leveling mechanism is designed, and a fuzzy adaptive PID control algorithm is implemented. The electric cylinder actuator is modeled via a transfer function linking input voltage to mechanical displacement, This provides a theoretical basis for controller design and dynamic performance evaluation. Subsequently, a crawler tractor asymmetric obstacle-crossing simulation model is constructed in Adams and integrated with Simulink to form a co-simulation platform, analyzing system performance under a 220 mm single-side obstacle condition. Simulation results indicate that the MALS achieves an extreme adjustment range of ±25°. Further validation on the integrated prototype confirms the effectiveness of the simulation model and control strategy. This demonstrated that the system can be adapted for use in complex terrain operations.
Lin, QiangLi, ChenyangChen, YuchenFeng, YangyuShao, GuifangZhu, Qingyuan
The coupled multi-physical field environment in space, including vacuum, high-low temperature cycles, and temperature gradients, is the key factor affecting the life of the spacecraft’s rotary mechanism. Aiming at the use requirements of long-life space rotary mechanisms, this paper designs a multi-physical field accelerated life test scheme. This scheme simulates the vacuum environment, high-low temperature cycles, and temperature gradient conditions encountered during on-orbit operation. Ground-based accelerated life tests were conducted based on this scheme to verify the life of the mechanism under a comprehensive environment. Taking a certain type of space rotary mechanism as the test object, an integrated test platform was constructed, incorporating a vacuum simulation system, a temperature gradient control system, and a mechanism performance test system. Corresponding test procedures and failure criteria were established. Test results verified that after accumulating 130,000 ±7° small-angle reciprocating swings, the mechanism’s lifespan indicators met expectations. Post-test, the overall performance of the mechanism still satisfied the design requirements, with key moving components remaining in good condition. This study provides important experimental evidence for the on-orbit application of this mechanism type and offers valuable engineering reference for the design and evaluation of life tests for space mechanisms under multi-physical field coupling conditions.
Wang, HaomiaoDu, YuefeiHuang, MengzheYang, Jinping
To solve the poor mobility of traditional camping vehicle chassis in complex terrains and confined spaces, this paper proposes an underactuated omnidirectional mobile chassis for outdoor camping vehicles. The chassis adopts a coupled commutation mechanism (double-crank elastic special-shaped connecting rods cross sliders), allowing each wheel to realize two motion modes (omnidirectional translation, in-situ rotation) with just one drive motor, reducing system complexity and cost. A control system based on the RoboMaster Development Board C Type integrates PID angle-loop control and motor speed-current dual closed-loop control for motion stability. Kinematic models for these two modes are established to derive the wheel parameter-chassis motion relationship. MATLAB R2023b-ADAMS 2024 co-simulations show the chassis maintains attitude stability under S-shaped curve, circular curve, and in-situ rotation; Qualisys 3D motion capture experiments confirm its stable attitude in omnidirectional movement.
Ren, YulongLu, ZhiguoYang, DongshengWu, DiZhang, TianyuQian, Zhenxin
Aligned with the “3060 dual carbon” goal, the rapid growth of new energy installation capacity in China’s western high-altitude regions has caused an urgent demand for UHV converter station construction. This paper suggests a prefabricated structural system by using embedded ear-shaped tongue-and-groove UHPC wall-column connections to meet the challenges of traditional cast-in-place concrete firewalls, such as prolonged construction periods and difficulty in quality control in harsh environments. The seismic performance of the connection was investigated through pseudo-static tests and finite element analysis. The results show that failure mainly occurs on the wall–column interface, with cracks mainly appearing at the wall panel corners. The scaled model demonstrated full hysteresis loops, indicating stable energy dissipation. The ear-shaped tongue-and-groove connection showed superior initial stiffness and ultimate load-bearing capacity (404.3 kN) compared with the straight-type connection (177.5 kN). An increase in the semicircular diameter improved load capacity, while the axial compression ratio had little effect. This study proposes a theoretical reference for the design and application of prefabricated valve hall structures in high-altitude regions.
Wang, FengyunYan, YongZeng, ChengZhou, TingRen, Zhaoyang
Given the braking deviation of commercial vehicles, this paper discusses the influencing factors and uses Adams simulation software to accurately model the vehicle model due to the unreasonable match between the suspension system and the steering system. Through K&C analysis and dynamics analysis of the model, the root cause of braking deviation is identified, and the simulation method is used to quickly realize optimization and verification.
Yan, TangWang, JingxianSun, HongyangWu, Zhen
This paper proposes a nonlinear and robust State-Dependent Riccati Equation (SDRE) combined with H∞ control architecture for brake- by-wire systems, specifically designed to handle severe tire-road friction variations and μ-split scenarios. The primary objective is to maximize deceleration capabilities while rigorously maintaining yaw stability, trajectory tracking, and passenger comfort through jerk limitation. Situated within the domain of active safety, this research addresses robustness against real-world uncertainties by utilizing a high-fidelity 14-degree-of-freedom vehicle model that accounts for longitudinal, lateral, and yaw dynamics, suspension-induced pitch and roll effects, and nonlinear tire behavior with explicit load transfer. To ensure near-optimal slip tracking under variable surface conditions, the system employs online friction estimation via Extended and Unscented Kalman Filters (EKF/UKF) fusing wheel and IMU data to adaptively adjust slip targets. The control strategy is bifurcated: the SDRE component manages dominant nonlinearities through state-dependent gains to prevent wheel lock-up, while the H∞ component provides robust disturbance rejection against parametric uncertainties such as mass variations and sensor noise. Control efforts are distributed via a Quadratic Programming (QP) torque allocator featuring anti-windup mechanisms and explicit saturation handling to compensate for lateral drift during μ-split braking. Validation is conducted through a Model- in-the-Loop (MIL) to Software-in-the-Loop (SIL) pipeline using scenarios including wet surfaces and panic braking. Simulation results demonstrate enhanced yaw stability and controlled deceleration profiles compared to conventional baselines, ensuring computational feasibility for automotive Electronic Control Units (ECUs).
Cubillos, Ximena Celia Méndez
Historically, the demand for advanced technology, efficiency, and safety has been a primary driving force in the evolution of commercial vehicles, particularly with respect to braking systems. More recently, the increasing levels of vehicle autonomy and electrification have emerged as irreversible trends, significantly accelerating the development of new functionalities and innovative electrical/electronic [E/E] architectures. These advancements are essentially focused on performance optimization, risk mitigation, and enhanced system reliability through the application of functional safety and cybersecurity standards, thereby shaping the current landscape of braking system design. From an efficiency standpoint, braking systems with higher levels of electronic content, functional integration – included with regenerative braking systems - and harmonization have been developed to improve energy efficiency and support global scalability. Concurrently, new system configurations are continuously being introduced to enhance vehicle safety and advanced driver assistance capabilities, in alignment with evolving regulatory requirements and market expectations. This paper evaluates the impacts of automation and electrification on commercial vehicle pneumatic braking systems, focusing on Anti-lock Braking Systems [ABS], Electronic Braking Systems [EBS] and air management platforms. It provides a technical overview of both architectures, assessing their capabilities to meet modern requirements such as integration with advanced vehicle architecture, regenerative braking for electrified applications, and Advanced Driver-Assistance Systems [ADAS] support. The study details the evolution of air management systems, with emphasis on electrified vehicles, including key functions such as air compressor charge control, Air Processing Unit [APU] desiccant regeneration, and electronic control strategies. Additionally, it examines key drivers of braking system evolution, braking system selection considering ADAS regulatory developments, Net Zero strategies, and automation trends. The paper further evaluates compliance with functional safety and cybersecurity standards and assesses the readiness of both platforms for emerging mobility concepts. Finally, it highlights the risks of deploying higher levels of autonomy in heavy-duty towing vehicles when operating with non- ABS semi-trailers, identifying this as a critical area for further investigation.
Guarenghi, Vinícius MendesNicora, FabioPizzi, Rafael FortunaResende, Angelo Roberto RodriguesPinto, Gustavo Laranjeira
This study presents a comparative analysis of the braking performance of a heavy commercial vehicle under in-gear and out-of- gear conditions, combining experimental tests conducted at 60 km/h with high-fidelity computational simulation. The numerical model incorporates real engine torque, power, and motoring/braking curves, full brake system parameters, dynamic load transfer, tire–road friction characteristics, and ABS actuation. Simulation results were validated against experimental MFDD and stopping distance measurements. The simulation demonstrated a high correlation with the experimental MFDD values (5.3 vs. 5.36 m/s2 in the in-gear condition and 5.6 vs. 5.37 m/s2 in the out-of-gear condition), confirming the robustness of the model. Differences in stopping distance were attributed primarily to the real-world behavior of the ABS and to variability in the road surface friction coefficient. The study concludes that braking with the vehicle in gear provides improved longitudinal stability due to the resistive contribution of engine drag torque, which also reduces the thermal load on the service brakes. Overall, the results reinforce the essential role of simulation as a development, optimization, and certification tool for brake systems.
Junior, Getulio SoaresCanale, Antônio Carlosde Oliveira, Sergio Henrique FidelisPizzi, Rafael Fortuna
This study investigates the influence of wheel structural stiffness and wheel configuration (single- and dual-tire) on brake drum deformation in commercial vehicles equipped with pneumatically actuated drum brakes. A comprehensive multi-method approach was adopted, combining on-vehicle measurements, controlled bench testing using two- and three-dimensional optical metrology, and Finite Element Analysis (FEA) of the rear axle assembly. Three- wheel configurations were evaluated: a dual-tire arrangement (Configuration A) and two single-tire designs with distinct stiffness characteristics (Configurations B and C). Radial distortion was quantified using the displacement difference between the bottom and top regions of the brake drum (ΔZ). The results demonstrate that wheel stiffness and the offset between the wheel-disc attachment point and the ground reaction force are dominant factors governing brake drum deformation. The brake drum equipped with dual-tire configurations exhibited minimal ΔZ, whereas the brake drums equipped with single-tire configurations, particularly the least stiff Configuration C, showed pronounced outward radial displacement and increased deformation asymmetry. Design evaluations conducted under the worst-case configuration confirmed these findings, showing an effective reduction in brake drum deformation achieved by increasing the brake drum collar thickness (–36.1%; +6 kg) and by increasing the wheel rim thickness (–27.8%; +4.5 kg).
de Souza, Cassio Belo ClementeSantana, Flávio ArcanjoHenze, SteffenPulju, HendrikFilho, William Manjud Maluf
A two-dimensional (2-D) mixer has been widely used in the engineering field. The discrete element method (DEM) is capable of simulating and tracking collisions among particles inside the mixer. In this paper, the mixing process of spherical particles inside a 2-D mixer known as EYH150L is simulated by the DEM. The Lacey Index provides a quantitative measure of the blending efficacy achieved by a 2-D mixer. The DEM analysis indicated that the level of blending effectiveness among the particles in proximity to the rotating blades is significantly superior to that in regions devoid of blades. The rotational velocities of particles in blade-free zones are about 40% of those near the rotating blades, which serves as a key factor accounting for the slower increase in mixing efficiency observed in these regions. To address this disparity and enhance overall mixing performance, a mirrored rotating blade was incorporated, positioned to the left of the baseline revolving cylinder, thereby optimizing the structural configuration of the 2-D mixer. The verification tests indicated that the modification increases the mixing efficiency of the mixer at its left side, and enhances the blending uniformity, ensuring the four particle types are mixed equitably.
Fang, ZiqiangLiu, YongChen, Yafeng
The anti-lock braking system (ABS) plays a fundamental role in preventing wheel lockup and preserving vehicle steerability and stability during braking. In Brazil, ABS is mandatory for commercial vehicles since 2014, following CONTRAN Resolution 380/11, with the objective of improving traffic safety and reducing road accidents. The performance of an ABS is directly influenced by the characteristics of the vehicle’s braking system, including its pneumatic architecture and mechanical component sizing, which determine brake-force distribution and the frequency of ABS intervention. Regardless of these characteristics, developers must ensure that ABS efficiency complies with applicable regulatory requirements. For performance assessment, NBR 10966 Part 6 establishes procedures for measuring and calculating the adhesion utilization of ABS. Represented by the letter epsilon (ε), adhesion utilization quantifies the relationship between the braking performance achieved with ABS active and that corresponding to the vehicle’s maximum braking capacity without wheel slip. This metric provides an indirect evaluation of system efficiency. This work presents a case study conducted during the development of the ABS for a medium-heavy truck equipped with more than two axles. The study consisted of the analysis of results obtained following the adhesion utilization determination methodology defined in NBR 10966 Part 6, and of the evaluation of its applicability to multi-axle vehicles. Despite the braking system and vehicle configuration meeting all minimum static and dynamic performance requirements, the measured adhesion utilization fell below expectations. This outcome prompted a detailed investigation of both the measurement approach used for this vehicle category and the factors affecting the tire–road friction coefficient, which are independent of the braking system itself. The analysis indicated potential improvements in the test methodology for vehicles with more than two axles and highlighted the significant influence of test-track surface conditions on the results obtained.
Dias, Eduardo MirandaRudek, ClaudemirTravaglia, Carlos Abílio Passos
Embedded electronics are becoming increasingly common in solutions developed for commercial vehicles. Technological advancements enabled the development of electronic solutions that provide braking systems with functions to improve safety, comfort, performance, durability, and cost-effectiveness of wear components. In this context, the electronic braking system, EBS, has become increasingly present in the electronic architecture of commercial vehicles. Considering the functions that can be developed within the electronic braking system, the following stand out: the pedal characterization, which potentially improves comfort and increases the sensation of safety during braking; and the brake force distribution, which can be adjusted to ensure that the vehicle achieves an optimal balance between performance and friction material’s durability. This work consists of the presentation of tests and results of technical activities required to develop an EBS for medium-heavy and heavy-duty vehicles designed for a variety of applications. EBS was developed to prioritize comfort and safety, with optimized braking sensation and performance without compromising the durability of the wear components of the vehicles. Activities started with the experimental determination of the brake factor—a value that transmits to EBS the braking capacity of the truck. In sequence, brake pedal setup was performed based on data extracted from a vehicle equipped with a mechanical braking system and validated by subjective assessment. In addition, the braking force distribution definition started by establishing its target: friction material’s wear equalization or braking performance; went through balancing the mechanical braking power per axle; and finished being validated by data obtained from vehicles in use. Results showed that the implementation of electronic braking systems in commercial vehicles brought several benefits to the product, in particular, improvement of braking feeling when pressing the brake pedal, and in both braking performance and friction material’s durability, which resulted in a better balance between maintenance costs and technical advantages.
Travaglia, Carlos A. P.Rodrigues, AndréRudek, ClaudemirDias, Eduardo MirandaSilveira, Juliana
During the development of mechanical components, engineers use numerical tools as a first step to design, develop, and analyze potential solutions for specific requirements, thereby reducing time- to-market of new components. Furthermore, numerical tools are also highly useful for analyzing components that exhibit failures. For brake discs, numerical analysis must consider not only mechanical behavior but also thermal and fluid dynamic behavior. In this context, as a further step, experimental tests can be performed in test facilities such as dynamometers, where the brake discs are evaluated under different operating conditions to determine their susceptibility to failures such as thermal distortion, judder (hot or cold), squeal, coning, etc. If such failures occur, corrective actions can be implemented using different approaches: a) redesign of the disc and braking system aided by numerical tools; b) tuning of the matching between disc and pad materials; and c) modification of the disc and/or the pad material. Regarding the first approach, the finite element method (FEM) is one of the most important numerical tools, and to obtain reliable results, accurate boundary conditions must be applied. The aim of the study is to demonstrate the feasibility of the CFD-thermal-structural boundary conditions derived from an experimental test performed on a ventilated brake disc assembled in an instrumented vehicle. Firstly, a comparison between an analytical method and the CFD solution was made regarding convective heat transfer coefficient (HTC). The test consisted of 16 main braking cycles from 140 to 0 km/h, conducted under eight different pedal pressure levels. After each main braking, a thermal shock was applied to the disc using water, followed by a secondary braking from 80 to 0 km/h, always with the same pedal pressure. The numerical analysis results showed good agreement with experimental tests in terms of temperature distribution. In addition, axial displacement distribution along the circumference is presented, with emphasis on coning deformation, one of the main triggers for judder.
Bagatini, Pablo SchettertViotti, Matias RobertoPereira, LeonardoTuzzin, MatheusTitton, Angelo PradellaBoaretto, JoelDe Leon, Daniel Milbrath
The primary mirror support truss of large-aperture segmented telescopes, serving as a critical load-bearing component of the optical system, has its structural stability directly determining the optical imaging quality. This paper adopts a collaborative design method integrating topology optimization and size optimization to address issues, including excessive weight and unreasonable stiffness distribution in traditional support truss designs. First, based on the topology optimization theory of the Solid Isotropic Material with Penalization variable density method, topology optimization was performed on the initial truss structure using finite element simulation software, with the volume fraction as a constraint and the objective of maximizing structural stiffness to determine the optimal material distribution model. Subsequently, the truss structure was reconfigured based on the topology optimization results. Finally, the cross-sectional dimensions of the truss members were selected as optimization variables, and size optimization was performed using the NSGA-II multi-objective optimization algorithm with the objectives of minimizing structural weight and minimizing weighted compliance, while considering constraints such as stress and displacement. The results show that the optimized support truss achieves a 3.9% reduction in weight and a 35.47% decrease in elastic strain energy. This effectively meets the high-precision and lightweight design requirements for telescope support structures and provides a feasible technical solution for the design of large-aperture telescope support trusses.
Tan, DeliGuo, LiquanGao, DedongLiu, ChuanjieDai, XiaodongHuang, Lei
Violent shaking induced by motion excitation in a dynamic environment can generate significant additional forces and moments in liquid propellants, affecting spacecraft stability and attitude control. This study employs the CEL method to establish a fluid-structure interaction model for a launch vehicle fuel tank. The penalty function approach addresses FSI and hinged contact behavior, while the control volume method quantifies liquid pressure on anti-sloshing plates and propellant volume changes. Initial filling angles were used to simulate motion excitation equivalently. For partial filling conditions, the effects of equivalent filling height, initial filling angle, and anti-shake plate thickness on impact resistance were analyzed. Results indicate that at a fixed initial liquid filling angle, increasing the equivalent liquid filling height elevates both the maximum pressure and displacement of the anti-sloshing plate, though the rate of increase diminishes with greater plate thickness. At a fixed equivalent liquid filling height, increasing the initial liquid filling angle raises the maximum pressure, while the enlarged liquid-solid contact volume suppresses propellant sloshing, thereby reducing the displacement of the anti-sloshing plate. This study provides theoretical support for the structural design of anti-sloshing plates in rocket tanks.
Jiang, LongxuanLe, Guigao
Due to their high specific modulus and specific strength, carbon fiber reinforced polymer (CFRP) composites have been widely adopted in the aviation field. However, CFRP components produced by conventional vacuum assisted resin transfer molding (VARTM) often exhibit defects such as Pores and dry spots. To address these limitations, this study develops a large-area, highly uniform vibration-assisted VARTM (UAVR) system and conducts ultrasound-assisted experiments. The results demonstrate that ultrasonic treatment at various frequencies consistently improves moulding uniformity. In particular, when the ultrasound frequency is 22 kHz, the tensile strength increases by up to 13.23%, and the compressive strength increases by up to 8.48%. This study has practical significance for improving the performance of CFRP.
Fang, KaifaSun, RuqianSong, GaokeZhang, ShuoCheng, LiqiangMa, LipingRuan, BenshuaiXie1, Jiaqing
Amid growing society concerns about environmental sustainability, fuel consumption has become a key factor in mitigating greenhouse gas emissions. As a result, modern vehicle design increasingly prioritizes aerodynamic drag reduction. However, aerodynamic enhancements can significantly affect brake cooling, since airflow distribution plays a crucial role in braking performance. This study explores the interplay between underbody aerodynamic features and brake cooling efficiency in production vehicles. Three body styles—compact sedan, midsize SUV, and minivan—were evaluated to determine how varying aerodynamic configurations influence airflow around the wheel assemblies. The findings highlight critical trade-offs between aerodynamic optimization and thermal management, offering valuable insights for achieving balanced vehicle development strategies.
Batista, LorenaMotta, DanielSeren, EricsonBergel, AndréSarmento, AlissonTerra, Rafael
With the goal of enhancing diesel engine adaptability to low-temperature environments and exploring cold-start potential at - 50 °C, this paper develops a one-dimensional simulation model for the cold-start system. The model is based on a method that utilizes a diesel heater to warm the coolant, which in turn heats the engine block and oil. The heating condition of coolant and oil of a 10-cylinder V-type engine within a specified time under a -50 °C environment is studied through simulation. We further optimized the cold-start process by enhancing the coolant flow distribution within each circulation circuit to improve overall thermal management and start-up efficiency. The results show that: at an ambient temperature of -50 °C, with a heating power of 80 kW, a total flow rate of 110 L/min, and an engine block flow rate of not less than 54 L/min, the diesel engine can raise the coolant temperature at the engine outlet to 40 °C and the oil temperature to -35 °C within 20 minutes. Through flow optimization, by maximizing the flow rate of the engine block heating circuit and reducing the flow diversion of the intercooler, the coolant temperature at the engine outlet can reach 40 °C in 18.9 minutes, while the oil is heated to -34.9 °C, and the final heating coolant temperature reaches 44.4 °C at 20 minutes. Compared to the situation without flow optimization, the time for the engine outlet coolant temperature to reach 40 °C was shortened by 0.55 minutes, and the final heating coolant temperature increased by 2.2 °C. Based on relevant experiments and the dynamic viscosity curve of 5 W engine oil, this paper holds that the starting conditions of a diesel engine can be met when the engine outlet coolant temperature reaches 40 °C, and the engine oil temperature reaches -35 °C.
Wang, JingfeiXie, PengWang, ZhuoXia, YingqiuZhang, XiaodongChen, KeWang, Guodong
To explore the structural strength of thin-walled joint structures in the combined power nozzle of high-speed vehicles under coupled thermal-acoustic-vibration multi-physics loading, this study conducted an analysis of vibration characteristics and a prediction of fatigue life. Focusing on a representative plate-beam bolted joint structural unit, the modeling, computation, and analysis of the structure’s vibration behaviors under thermal-acoustic-vibration loading were implemented by means of the coupled Finite Element Method/Boundary Element Method (Coupled FEM/BEM). The improved rainflow counting method was applied to quantify the time-domain vibration stress responses; a corresponding rainflow damage matrix was then established, and the structural fatigue life was predicted based on this framework.
Yu, HongfengSha, YundongLiu, ShuangYang, Yanze
In this paper, the simulation software was used to conduct a thermal analysis of the design scheme of a certain type of forced air-cooled display and control console, and the results were compared with the experimental results. The results show that in an environment of 50 °C, the maximum temperature of the chip on this strong display control console does not exceed 98 °C, meeting the usage requirements of the chip and the thermal reliability requirements of the display control console. The thermal design scheme of the display and control console proposed in this paper has the advantages of a simple structural form, good heat dissipation effect, low fan noise, and consideration of the heat dissipation of multiple heat sources. It can provide a good reference for the thermal design of similar display and control consoles.
Li, Yun
The cabins of ships are mainly made of steel. When a fire breaks out, the temperature inside the cabin rises rapidly, and an extensive body of heat spreads through the bulkheads to adjacent cabins. Understanding the variation law of the temperature field in adjacent compartments after a fire occurs in the compartments is of great significance for the research on the thermal safety of ship compartments. This paper designs an L-shaped cabin test system. We conduct fire tests of different scales and obtain the temperature distribution of adjacent compartments. The test results show that as the fire area in the pool keeps rising, the temperature in the adjacent compartments keeps rising. Due to the fact that an extensive body of high-temperature smoke produced by combustion is suspended at the ceiling of the compartment of fire, the temperature of the vertically adjacent compartments is higher than that of the horizontally adjacent compartments.
Hu, Wei-guoHu, YangWei, JinYuan, Ya-long
Precisely detecting multi-stage degradation (MD) in rolling bearings is crucial for keeping equipment in good shape. Yet, health indicator (HI) crafted with current single-method strategies often can't balance degradation sensitivity and monotonicity across different operating conditions. Also, common MD detection methods struggle to spotransitional samples between degradation stages in cross-condition settings. To tackle these challenges, this paper introduces a new cross-condition MD detection approach for bearings, which relies on a health indicator matrix (HIM) and a transition sample enhanced network with multi-branch encoding (TSEN-MBE). First, a degradation-sensitive health indicator (DSHI) is constructed by integrating the least absolute shrinkage and selection operator (LASSO) algorithm — with comprehensive fault frequency energy (CFFE) as the regression target — and the grey wolf optimizer (GWO), capturing intrinsic degradation characteristics of bearings. Meanwhile, to enhance the monotonicity of unsupervised HIs, a time-weighted Wasserstein distance (TWWD) metric is proposed by incorporating temporal degradation features into the Wasserstein distance-based HI construction. The DSHI and TWWD are subsequently combined to generate the HIM. This HIM serves as the driving force for the Gath-Geva (GG) fuzzy clustering algorithm, enabling it to adaptively allocate MD labels according to varying operating conditions. Ultimately, the TSEN-MBE model is constructed, employing multi-branch Transformer encoders integrated with multi-head attention mechanisms to encode and combine heterogeneous features. A joint loss (JL) function — comprising transition sample enhancement (TSE), local maximum mean discrepancy (LMMD), and cross-entropy (CE) losses — is designed to enhance the recognition of transitional samples and improve cross-condition MD identification accuracy. Experimental results on the XJTU-SY dataset validate the effectiveness and superiority of the proposed method, showing that DSHI achieves the highest average degradation angles, TWWD obtains optimal monotonicity, and TSEN-MBE outperforms comparative methods in cross-condition recognition tasks.
Ma, JinghuaWei, LaiHu, GuangqiaoYu, Xiaoxia