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This SAE Aerospace Information Report (AIR) discusses past and present approaches for monitoring the landing gear structure and shock absorber (servicing), opportunities for corrosion detection, methods for transient overload detection, techniques for measuring the forces seen by the landing gear structure, and methods for determining the fatigue state of the landing gear structure. Landing gear tire condition and tire pressure monitoring are detailed in ARP6225, AIR4830, and ARP6137, respectively. Aircraft Brake Temperature Monitoring Systems (BTMS) are detailed in AS1145.
A-5 Aerospace Landing Gear Systems Committee
This study presents a data-driven lifecycle assessment (LCA) framework for evaluating greenhouse gas (GHG) emissions from passenger vehicles across European electricity systems. The analysis compares battery electric vehicles (BEVs), full hybrid electric vehicles (FHEVs), and internal combustion engine vehicles (ICEVs) using both conventional average electricity emissions factors and time-resolved marginal emissions, referred to as real charging emissions (RCE). Hourly generation and interconnector/cross-border flow data for 2023 from 29 European countries are processed to estimate consumption-based marginal emissions rates that account for grid dispatch behavior and cross-border electricity flows. The approach is applied to two vehicles where multiple powertrains are available on the same platform, the 2024 Hyundai Kona (available as a BEV, FHEV, and ICEV) and Peugeot 2008 (available as a BEV and ICEV), to isolate drivetrain-related lifecycle differences. Results show substantial
Drew, AlfredBurton, TristanSenecal, KellyDavy, MartinLeach, Felix
Corrosion critically damages structural strength and affects the structural safety, so there is an urgent need for a method that can accurately model and predict corrosion. Digital twin technology offers new methodologies for corrosion research. This study develops a digital twin-enabled virtual-reality mapping model for simulating aluminum alloy pitting corrosion. The model accounts for the effect of temperature on corrosion and establishes temporal correlations between field conditions and simulations through damage factor (DF) analysis coupled with detailed fatigue rating (DFR) methodology. Experimental validation using 7A04 aluminum specimens confirms the model’s reliability, with maturity analysis demonstrating its applicability in aircraft corrosion research. Through numerical simulation methods, this study simulates the evolutionary law of pitting corrosion development, reflecting the level of structural pitting corrosion damage. This investigation establishes a fundamental
Lv, ShengliLiu, ChenglongSun, Jingjue
Adjustable-angle dental implants are favored by many patients due to the advantages they provide, such as high chewing force, aesthetics, comfort, and no harm to the adjacent teeth. This paper proposes a finite element modeling method for adjustable-angle dental implants by changing the material used for manufacturing the implants and predicting the life span of the dental implants with the help of Pro/E and ANSYS Workbench software, which provides biomechanical data reference for the selection of new implant parameters for industrial production and clinical use. The results show that the structural life of the implant is almost 764 years for pure titanium, 821 years for Ti6Al4v, and 1,274 years for βTi. From the analysis of the safety factor diagrams of the structures, it can be obtained that the smallest safety factor of the entire implant system occurs in the part where the abutment and the connection are in contact with each other during loading. In contrast, the smaller safety
Gu, WeiCheng, SiyuanLiao, Jifei
The canard configuration has been widely adopted in short-range missiles. However, its main drawbacks include difficulties in roll control and a limited angle-of-attack (AoA) range. Compared to conventional canard missiles, the addition of a pair of control surfaces (referred to as “aileron”) behind the canard control surfaces achieves decoupling between the roll channel and pitch-yaw channel. To investigate the influence of ailerons on the aerodynamic characteristics of canard configuration missiles, numerical simulations were conducted for two typical flow conditions: subsonic (Mach 0.5) and supersonic (Mach2.0). The results show that the introduction of ailerons increases the normal force of missiles, causes the center of pressure to shift forward, and reduces the static stability of missiles, thus enhancing their maneuverability. When the ailerons control the roll channel, the effectiveness of the rolling moment remains consistent over the entire AoA range without adverse effects
Zhang, ZilunXu, JiashengMei, Zhiwei
In order to achieve precise control of refueling volume, improve oil change efficiency, reduce oil pollution and waste, a new oil change device for the reducer of the range hood equipment is studied. We design a new oil change device that integrates oil discharge and refueling functions based on the operating characteristics of the reducer in the range hood equipment. Using the rotational speed of the power pump and the flow rate of the oil pipeline as variables, we determine the refueling flow rate using a one-dimensional quadratic formula. Based on direct control theory, we optimize the relative position parameters of each component of the device, establish a control matrix, and achieve precise control. The experimental results show that the new oil change device exhibits good performance during both one-time oil discharge and refueling processes, meeting the precise control standards for refueling volume. The design and application of a new oil change device can effectively improve
He, PengtaoWei, BoLiang, ZhiyuanDeng, WeirenLiang, WenbinXing, Yuquan
At present, the aircraft arresting system in our country is the fixed water turbine type. This kind of equipment cannot achieve the arrestment of multiple aircraft types, and the arresting distance cannot be adjusted. According to these problems of the aircraft arresting system in our country, the eddy current retarding device is added, based on the water turbine braking device of the aircraft arresting system. It derives the differential equation for an aircraft arresting system with a water turbine brake and eddy current retarder using mathematical modeling. Four types of aircraft parameters are selected, and MATLAB is used as a simulation tool to verify the reliability of the arresting system after installing the eddy current retarder. This research can improve the arresting support ability and make the arresting device meet the arresting requirements of different types of aircraft.
Wei, YanFeng, ChunchunWang, JianwuLi, BinghongYang, Yang
Hydrogen-powered aircraft primarily utilize the conversion of liquid hydrogen into gaseous hydrogen to replace aviation kerosene, where hydrogen is directly combusted to provide propulsion. This study applied Amesim software to establish a complicated model simulating the liquid hydrogen to gaseous hydrogen conversion and ignition combustion processes. The simulation contains converting liquid hydrogen into gaseous hydrogen through a heat exchanger and simulating the mixture of gaseous hydrogen and air in the engine combustion chamber, and then igniting the mixture. The pressure, temperature, and flow rate of gaseous hydrogen and air during the ignition and combustion process in the engine combustion chamber, as well as the outlet temperature of the combustion chamber, are simulated and analyzed. The results demonstrate that during the simulation process, the internal pressure of the liquid hydrogen storage tank, the outlet pressure and flow rate of the liquid hydrogen pump, and the
Gao, PengfeiWang, Lijian
This research overcomes the serious problem of unregulated fastener substitution in aviation manufacturing, which is due to supply chain disruption, design modification, improved production, and permanent installation of substitute fasteners other than temporary installation substitutes. It can introduce potential risks, including the differences between designed and as-built configurations, and problems with the structural strength of parts. Analysis of a 20XX aircraft model that has been documented with 9 types of fasteners reveals that shortages of 4CE5 and 1CD6 remain constant manufacturing nonconformities and a major element causing long term quality erosion. We have developed an early warning system centered on data with the introduction of the Tolerable Substitution Ratio (TSR) and the non-substitution ratio (NSR). Empirical results show that after implementation, the substituted materials can save as much as 25%, which is approximately $534,000 on domestic sourcing costs and
Feng, Yu
In the paper, a novel non-contact high-power energy transfer system based on a layered coupling structure is designed to meet the demand for reliable energy transmission during the inter-stage separation process of launch vehicles. The system adopts the upper four-coil transmitting array and the lower single-coil receiving structure and combines the innovative design of a 6:1 step-down transformer topology. Through the optimization of the multi-channel magnetic field coupling mechanism, the system realizes the safe transmission of more than 2 kW of power in close interstage under the difficult problem of transmission loss under the scenario of low input voltage and high output current, which effectively solves the problem of the system. Experimental findings can demonstrate that with a specified input voltage, the system could keep its output voltage of about 28 V under a given input voltage, and the maximum output current reaches about 85 A. The transmission efficiency is
Guo, XinwenJing, XiaorongXu, Pengfei
A car seat is one of the most critical components of passive safety. On the basis of the safety of car seats, this paper focuses on optimizing the design of the seat frame and achieving a lightweight design under various dynamic and static loading conditions. The optimization results are verified through physical experiments, which demonstrate the correctness and feasibility of the proposed design method. These experiments also provide research ideas for the optimization design of the seat structure and a certain reference value for the engineering application of the seat.
Shao, YoulinNi, WeiyuChen, Daojiong
Accurate projectile dynamic modelling requires identifying aerodynamic parameters. The traditional methods for identifying aerodynamic parameters of missiles suffer from significant modeling errors. Therefore, this study proposes an improved butterfly-shaped optimization hybrid extreme learning machine algorithm. It combines the butterfly algorithm with a hybrid extreme learning machine, Cauchy mutation, and adaptive weight. The search ability of the Butterfly algorithm is enhanced by introducing the Cauchy distribution function and adaptive weighting factors. In addition, to balance the weights of searches and to optimize the regularization coefficients and kernel function parameters, the dynamic switching probability p is introduced. The identification accuracy of four different algorithms was compared under noise-free conditions. The feasibility of the improved butterfly-optimized hybrid extreme learning machine was verified. When there is noise, the strength of the algorithm is
Wang, QianqianWang, KangjianJiao, WenjieYi, WenjunChen, Jintong
Spacecraft with chemical propellant engines, especially spacecraft for exploring extraterrestrial objects, need to carry out plume tests on the ground in order to determine the influence of engine plumes on spacecraft. An important purpose of the plume test is to accurately measure the pressure field in key parts of the spacecraft. In this paper, according to the pressure measurement requirements of the spacecraft plume test, the design of a pressure measurement system is carried out, which mainly includes a pressure measurement sensor, a pressure difference measurement sensor, a pipeline, a cable, a measuring instrument, a data acquisition instrument, upper measurement software, and so on. The designed pressure measurement system was successfully applied to the plume impact test of Chang'e VII, which provided important technical support for the development of the spacecraft.
Wu, YueGuo, QinliangWu, DongliangLiu, XiaoningTao, DongxingLin, BoyingXie, ZhengWei, XiNiu, Tong
During the high-speed operation of packaging machines, if the abnormal components evolve into faults, the packaging machines often stop for inspection or even damage, causing production stagnation and huge economic losses. If key variables are predicted and faults are identified before the evolution of packaging machine failures, it is of great significance to ensure equipment safety and reduce maintenance costs and losses for enterprises. The purpose of fault prediction is to use the information modeling of equipment historical data to output the changes in key features before component failures in the future. Firstly, for the redundant data of multiple measurement points of the same variable in the packaging machine process variables, Pearson correlation analysis is used to obtain more accurate variable data. We reuse adaptive empirical mode decomposition (EEMD) for signal processing and feature extraction, reduce redundant information, use convolutional neural network (CNN) models
Wu, AiminLiu, ShixianZhao, LihuiLiu, ZhaoWu, TaoLi, Lianbing
To address the detection and monitoring needs of fatigue damage in ferromagnetic materials, this paper proposes a nondestructive testing method based on the evolution of magnetic hysteresis characteristics. By constructing a hysteresis loop measurement system, the variation patterns of coercivity (Hc) in Q235 steel specimens under cyclic loading were investigated, revealing three-phase characteristics of fatigue damage: the initial linear growth phase (N ≤ 8,000), the rapid rise phase (8,000 < N ≤ 12,000), and the stable oscillation phase (N > 12,000). Experimental results demonstrate that the relationship between coercivity and damage degree (D) can effectively characterize the processes of crack initiation, propagation, and instability, with significant inflection points observed at D = 0.6 and D = 0.8. The quantitative model based on coercivity provides a novel method for early warning and condition assessment of fatigue damage, offering advantages such as non-contact operation and
Chen, LiDing, Keqin
For large-bore marine methanol / diesel dual-fuel engines, this study investigates the formation characteristics of unregulated emissions through experimental methods and explores the mechanisms by which engine load and injection timing influence the emissions of unburned methanol and formaldehyde. The study was carried out on a supercharged intercooled inline six-cylinder engine, and Fourier Transform Infrared Spectroscopy (FTIR) was used to monitor the exhaust composition in real time. The study shows that methanol released in the exhaust is due to the incomplete combustion of the methanol fuel. In the combustion process of methanol fuel, formaldehyde mainly arises from two pathways, the first of which is the partial oxidation of methanol inside the cylinder; secondly, the unburned methanol in the exhaust gas oxidizes in the exhaust pipe to generate formaldehyde. As the load increased from 25% to 100%, the unburned methanol emissions decreased by 29%, and formaldehyde emissions
Jiang, YuqiLi, HongmeiZhang, WenzhengLi, XiaoZheng, LiangMeng, YangqianGu, XiananHua, Hanqing
Relying on the reconstruction project, the low-temperature modified asphalt pavement significantly reduces the construction temperature of the asphalt mixture by 40 °C compared with the traditional asphalt pavement, and improves the road performance of the material. By comparing the two mixture rolling schemes, the compaction effect of scheme 2 is better. For AC-13 mixture, the flexural tensile strength of USP-SBS composite modified asphalt mixture is 0.67 MPa higher than that of SBS modified asphalt mixture, and compared with SBS modified asphalt mixture, the final rut depth of USP-SBS composite modified asphalt mixture is 2.68 mm shallower than that of SBS modified asphalt mixture, and the total deformation rate is 43.8% lower than that of the latter. The post-construction quality evaluation shows that the stability of the low-temperature modified asphalt pavement test section under the bearing capacity and high-temperature-water coupling is better than that of the conventional road
Liu, ChuanfengXu, KeShi, ZhengHao, JidongZhao, LiandiXianwei, Wang
Nowadays, as computer technology makes quick progress, innovative algorithms like deep learning are getting used more and more in underground engineering and lots of other fields. When working on rectangular pipe jacking tunnel projects, accurately predicting the magnitude of pipeline settlement is really key to keeping the work moving smoothly. But traditional ground settlement prediction methods mainly rely on empirical formulas and numerical simulation software. When applied to tunnels with complex geometries, though, these methods usually don’t work as well as needed. To fix this problem, our study came up with a new model called PSO-LSTM-Self-Attention Mechanism (shortened to PSO-LSTM-SAM), specifically designed to predict pipeline settlement caused by rectangular pipe jacking work. This model takes the data collected from construction monitoring and uses that as the input for time series modeling work. That allows for in-depth analysis of real-time settlement data, and as a
Chen, YiWeng, XiaoxuanZhang, HongLi, YongsuoHu, Da
In order to meet the needs of national energy conservation and environmental protection policies, a typical chassis structure lightweight method based on sensitivity analysis of 13 strength conditions was proposed. Firstly, the finite element model of the subframe of a certain model is established, and the impact strength and static strength of the subframe structure are analyzed by the finite element method. Secondly, the sensitivity analysis of 13 strength conditions was carried out for the 12 main sheet thicknesses in the finite element model. Based on the results of the sensitivity analysis, the plate thickness of the components that is conducive to lightweight and has little impact on the 13 strength conditions of the subframe was selected as the design variable. The size optimization was carried out with the goal of minimizing the mass of the subframe and the constraint that the maximum Von Mises stress of the unit, where each material is located, did not exceed the yield
Jing, MinJia, ZhilongZhang, HualeiLiu, MinjieGan, XinhuaGao, Jinyu
In order to meet the demand for missile miniaturization and simplify the system complexity, this paper designs a guidance control integration method according to sliding mode control based on the longitudinal plane motion model, which is combined with the theory of sliding mode control. The design realizes tracing of attack angle to line-of-sight angle through sliding mode control of the outer loop, and the tracking of the control volume rudder deflection angle to the virtual control volume angle of attack through the sliding mode control of the inner loop. The stability of the guidance law is also verified by the Lyapunov function. The simulation results show that the guidance law can hit the target successfully, which verifies the feasibility and effectiveness of the design method.
Bai, JiajunMing, ChaoAn, ZhichaoNiu, ZhaoqiWen, Guangbao
The cam mechanism, as an extremely important transmission method in mechanical transmission, is widely used in automatic machinery and automatic control devices. In small and medium-sized high-speed automatic guns, high-speed camshafts are often used to achieve intermittent movement of the supply and transport of ammunition during high-speed shooting. Due to the possible vibrations, wear, and instability that may occur during the movement of high-speed camshafts, the design of camshafts needs to meet the requirements of continuous third-order derivatives of the curve, while minimizing angular acceleration as much as possible. This article focuses on the design requirements of a high-speed intermittent motion mechanism, with continuous angular velocity and angular acceleration as design constraints. It establishes segmented function motion equations for the acceleration, deceleration, and uniform speed sections of a high-speed conjugate parallel indexing cam while ensuring that the
Wang, ShumanQin, YanhuiNing, Bianfang
With the development of battery technology and wireless power transmission technology, their applications in the aviation field have broad prospects. Alignment control is the key to achieving wireless power transmission in the air. This paper first establishes a mathematical model for the proposed wireless power transmission device, decomposes and simplifies it to obtain a controlled object model that is more suitable for the algorithm in this paper. Aiming at the accuracy of alignment control in the task, a fused dynamic inverse algorithm with feedforward optimization was designed step by step and verified through simulation. In the simulation, typical application scenarios were designed in combination with the requirements of wireless power transmission technology. The results show that compared with the general dynamic inversion algorithm and differential feedback-fused dynamic inverse algorithm, better alignment control effects have been achieved, and this algorithm can achieve
Tan, XudongHei, WenjingLei, Yidi
Due to the constraints of manufacturing costs and cycles, it is difficult to simulate the full-scale operating conditions of aircraft electrical power systems. Usually, scaled-down low-power systems are used for prototype development and experimental research. This paper puts forward a systematic framework for developing scaled physical models of aircraft electrical power systems by using similarity theory. In this paper, according to the general design principles of DC-DC converters, a 10-kW low-power DC-DC converter and a 250-kW high-power DC-DC converter are designed. Mathematical models for both systems are developed, and a time-domain performance index analysis is carried out using the per-unit dynamic equivalence principle. A metric conversion model is established and equivalently mapped to a high-power DC-DC converter simulation model. The waveform consistency between the converted model and the aforementioned 250-kW high-power model is verified, which shows the validity of the
Ma, HuanAi, FengmingBi, WenyanPei, XiaoningLiu, Liangliang
To obtain additional space for industrial sorting and assembly line labeling operations, this study conducts an analysis of the four-bar mechanism. Based on this analysis and combination, the redundant parallel mechanism is introduced. That is, on the basis of the traditional parallel mechanism with central rotation, the objective of expanding the working space is achieved. The degree of freedom of the screw theory and the disparities between the working space of this mechanism and that of the traditional mechanism are analyzed. Finally, through application analysis, it is demonstrated that the working space of this mechanism is variable and that the mechanism can adapt to diverse workplaces.
Li, WenqianZhang, Xiaojie
Two sets of X80 pipes with a diameter of 1219 mm × 27.5 mm were welded using a fully automatic welding process (GMAW) and a combined automatic welding process (GTAW + FCAW-G), respectively. By analyzing the microstructure, strength, impact toughness, and fracture toughness of welded joints, the differences in microstructure and properties of circumferential weld joints under different automatic welding processes were studied. The results showed that the design of multi-layer and multi-pass welding and appropriate heat input controlled the microstructure of the weld seam and heat-affected zone area of the circumferential weld joint. Both automatic welding processes obtained welded joints with finer microstructure, thereby ensuring the strength and toughness of the joint. The tensile strength and yield strength of the welded joints under two automatic welding processes reach over 680 MPa and 600 MPa, respectively. The welded joints under both automatic welding processes have good impact
Liu, JianNiu, HuliWang, HongSun, XinyanYang, HuaqingBai, Qian