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In air-breathing hypersonic flight, when the flow conditions upstream and downstream are not appropriate, the air inlet is prone to failure to start, which can lead to engine stall or even flight failure. Therefore, real-time identification methods for air inlet flow modes must be developed. This paper takes the hypersonic inlet as the research object. In the wind tunnel experiment, the switching of the inlet unstarting/restarting was achieved by changing the Angle of attack, and the shadow images during the mode switching process and the pressure signals of multiple wall measurement points were obtained. The study shows that the traditional modal recognition method based on pressure amplitude, standard deviation, and power spectrum has a weak ability to recognize the starting/unstarting flow modes of the inlet in this paper. For this purpose, this paper proposes a flow mode recognition method based on pressure difference and standard deviation, which can achieve good recognition ability for each measurement point and has strong applicability. In addition, the method identifies the unstart point and the restart point separately instead of using a single detection threshold for judgment, significantly improving the accuracy of flow mode identification.
Si, Jinglin, Pi, Cuixuan, Xu, Shangcheng, Wang, Yunlong
In assessing lumbar spine injuries of civil aircraft occupants under vertical impact, existing anthropomorphic test devices cannot accurately capture the injury mechanisms. Digital human body models, such as THUMS, are primarily developed for automotive crashes, and their default seated posture differs from that of real civil aircraft occupants. Although the THUMS model can be adjusted to better represent civil aircraft occupants’ seating posture, the mechanical response of the lumbar spine after adjustment has not been sufficiently validated. This limits the model’s reliable use in assessing lumbar spine injuries of civil aircraft occupants. To address this limitation, the THUMS lumbar spine model was modified to reflect aircraft seating posture and physiological lumbar lordosis, and the stiffness of key lumbar ligaments was systematically optimized. Following optimization, the model’s mechanical response curves under flexion, anterior shear, tension, and compression all fell within the post-mortem human subject (PMHS) response corridors, with deviations from the mean PMHS curves significantly reduced. Under the typical 14 g vertical impact specified by FAR 25.562, the optimized lumbar spine exhibited lower peak flexion moments at all lumbar levels, while the axial compressive load and predicted injury risk became more concentrated in the upper lumbar spine. These findings indicate that directly using the original THUMS model may underestimate injury risk in the upper lumbar region while overestimating it in the lower lumbar segments. Posture adjustment, lumbar curvature correction, and ligament stiffness optimization enhance model biofidelity, providing a more reliable basis for the assessment of occupant lumbar injuries.
Shi, Xiaopeng, Jiang, Zihao
Structured zero thermal expansion composites demonstrate significant application potential in thermal deformation control for high-end equipment, particularly aerospace precision instruments, due to their unique ultra-low thermal expansion properties. However, during the transition from theoretical design models to manufacturing models, uncertainties at connection interfaces and manufacturing errors alter the thermal deformation coordination between heterogeneous components within the material, leading to significant degradation of its zero thermal expansion performance. To address this issue, this study focuses on lattice-structured zero thermal expansion composites derived from topology optimization. First, the connection interface design between heterogeneous lattice components was completed. Subsequently, two typical manufacturing errors—dimensional errors and assembly tolerances—were incorporated into the manufacturability model. Using Monte Carlo random sampling, a mapping relationship was established between the random and discrete manufacturing errors and the composite's equivalent thermal expansion performance. Building upon this foundation, a yield rate metric based on functional tolerance concepts was introduced. This metric was used to evaluate how different interface configurations affect the stability of zero thermal expansion performance. The results demonstrate that, under identical manufacturing precision conditions, different interface configurations exhibit significantly varying thermal expansion stability in response to manufacturing errors characterized by structural parameter dispersion. This research provides valuable insights for translating theoretical designs of such functional materials into manufacturable solutions that meet thermal expansion performance requirements.
Yan, Shaojie, Yang, Zihao, Zhang, Yongcun
In order to meet the airworthiness regulations, the civil aircraft propulsion system needs to carry out the necessary fireproof test. The measurement of the flame temperature is very essential for the certification and validation of fire protection thermal simulation models, and also helps to establish the empirical understanding of complex flame behaviors. In order to investigate the influence of the specimen on the flame temperature distribution, the two dimensional flame temperature distribution of the free burning test and several fireproof tests, including titanium panel fireproof tests, stainless steel panel fireproof tests, composite laminated panel fireproof tests, honeycomb sandwich panel fireproof tests, were experimental investigated in this paper. The test results shows that panel specimens significantly alter the temperature distribution of the standard flame and interfere with radiation heat transfer measured by thermocouple, resulting in a significant reduction in the temperature gradient of the flame and a obvious increment in the temperature of the surrounding non-flame-impinging zone. The central flame-impinging zone exhibits minimal temperature variation compared to the baseline flame at 1093 °C, with temperature elevation restricted to approximately 40 °C (within 4% deviation). Both metal panels and composite panels demonstrate consistent trends in affecting flame temperature distribution. However, compared to metal panels, composite materials induce smaller temperature gradients and more uniform temperature fields. Multiple burning tests on same panel progressively intensify the oxidation on the specimen surface, leading to a gradual decrement in flame temperature. Especially, this temperature reduction becomes statistically significant as early as the second time burning test.
Chen, Fang, Guo, Junxian, Peng, Sen
Civil aircraft engine thrust reversers are easy to have overspeed faults when they are being deployed, therefore this condition is very important for flight safety and maintenance work efficiency. The low sampling frequency, about 1Hz, of onboard data recording systems, for example WQAR, together with external environment interferences such as sudden strong winds, therefore causes a quite large number of wrong and missed alarms in fault data. Therefore, the labeled data that can be obtained are not only few in number but also have low quality. In this article, a fault diagnosis framework which is based on semi-supervised learning is put forward to solve the problems of high labeling expenses and fault diagnosis under the condition of small samples. This framework makes use of a small amount of labeled data and a large amount of unlabeled data. It uses Semi-Supervised Support Vector Machines, Semi-Supervised Neural Networks, and Semi-Supervised Random Forests for dynamic self- training to realize classification of three kinds of states: “Normal State,” “Low-Speed Thrust Reverser Deployment Exceedance,” and “Medium-Speed Thrust Reverser Deployment Exceedance”. The experiment outcomes show that the Semi-Supervised Neural Network model which uses self-training method has the highest classification accuracy on the test set, achieving 94.8%. Further robustness analysis, such as label noise and feature noise disturbance experiments, indicates that this model displays the smallest performance lowering under noisy environments, hence it represents the best overall performance. This research gives an effective method for the diagnosis of engine thrust reverser function problems in an effective and strong way.
Yuan, Xiaojiang, Liu, Nan
To investigate the effect of negative pressure environment on the aging behavior of solid propellants, a 60-day negative pressure accelerated aging test was carried out on SG-2 propellant with five working conditions: atmospheric pressure at room temperature, atmospheric pressure at 80°C, and negative pressure at 40°C/60°C/80°C. Combined with Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC), the functional group evolution law and thermal decomposition kinetic characteristics of the periphery zone and core zone of the propellant were analyzed. The results show that the propellant exhibits significant inhomogeneous aging characteristics under negative pressure aging. The functional group structure in the periphery zone is more stable in the early aging stage; in the middle stage, components such as DNT and C2 in the core zone migrate to the periphery zone; in the late stage, the undegraded components in the core zone continuously supplement the periphery zone, making the functional group integrity of the periphery zone better than that of the core zone. DSC tests combined with Kissinger and Ozawa methods show that the thermal decomposition activation energy of the propellant decreases continuously with the increase of aging temperature under negative pressure environment, and the activation energy drops to 428.91 kJ/mol after aging at negative pressure 80°C. High temperature accelerates the volatilization of NG, the cross- linking of NC molecular chains and the consumption of stabilizer, leading to the easy breakage of O-NO₂ groups and the significant deterioration of thermal stability. This study clarifies that the aging mechanism of the propellant under negative pressure environment is the synergistic effect of component migration and diffusion, functional group decomposition and molecular chain cross-linking, which provides a theoretical basis for the storage and application of solid propellants in negative pressure service scenarios such as deep space exploration.
Gao, Peizhe, Deng, Hanyu, Tang, Yuqing, Yuan, Yichao, Shen, Nianyu
In high-temperature sealed assemblies, disc springs provide sustained preload to suppress leakage. However, at elevated temperatures, material creep and stress relaxation may reduce elastic recovery and accumulate permanent deformation, thereby degrading sealing reliability. Because the material properties of commercially procured disc springs vary with suppliers and production batches, they are difficult to apply directly in the analysis of high-temperature components. This study investigates Inconel-800 disc springs. Sustained compression tests were conducted at 600–900 °C to systematically obtain load–time responses and the temperature dependence of permanent deformation. The results show that, as temperature increases, the rate of force decay accelerates significantly and the residual load decreases markedly. At 800 °C and 900 °C, the permanent deformation approaches the compression limit, indicating that time-dependent material deformation becomes the dominant factor. Based on these results, a finite-element model consistent with the test conditions was established. Material creep parameters were calibrated from component-level compression data by minimizing the discrepancy between simulated and experimental curves. The identified parameters were validated under different temperature conditions and loading cases. The simulation results agree well overall with the experiments, and the errors remain within engineeringly acceptable limits. This study provides baseline data and an engineering method for obtaining material parameters to support material selection and structural optimization of high-temperature sealed disc springs.
Yang, Yuyao, Cai, Xianhui
Acoustic emission (AE) signals generated by incipient aero-engine damage are usually weak, intermittent, and highly dependent on sensor position, which makes diagnosis based on a single channel unreliable. To address this issue, this paper develops a multi-sensor AE diagnosis framework that combines entropy-guided feature fusion with a convolutional neural network (CNN). Time-domain and frequency-domain descriptors are first extracted from AE waveforms collected by multiple sensors. The consistency of each feature type across channels is then evaluated using feature entropy. Features with lower entropy are considered more informative for damage discrimination and are therefore retained for fusion. Based on the normalized channel contributions of these selected features, an adaptive weighted fusion matrix is constructed and used as the input to the CNN. The method is validated on a self-built aero-engine structural test rig equipped with 12 AE sensors. Fifteen representative initial-damage cases are designed, including signal excitation, crack-like excitation simulated by pencil-lead break (PLB), and impact-induced micro-deformation cases. Experimental results show that the proposed framework achieves a best average classification accuracy of 96.80% and provides more balanced class-wise performance than conventional machine-learning and deep-learning baselines. Additional noise-injection tests further indicate that the method maintains good robustness over a wide signal-to-noise-ratio range. These results suggest that entropy-guided multi-sensor AE fusion is a practical solution for intelligent diagnosis of aero-engine initial damage.
Jin, Yucheng, Han, Cong, Zhang, Leixuan, Yang, Guoan
Abuse takeoff flight test is a necessary subject for airworthiness certification of civil transport airplane, which simulates the safety of the airplane in the event of inadvertent operation during takeoff. It is difficult and risky to test flight, which brings great challenges to the organization and implementation of flight test. Abuse takeoff flight tests include out-of-trim takeoff, early rotation takeoff, over rotation takeoff, early and over rotation takeoff and early and rapid rotation takeoff. Through theoretical calculation and reasonable analysis, the flight test methods and risk control measures of abuse takeoff are studied, the test results are given, and the factors affecting the flight test results are analyzed to ensure that the test results meet the requirements of airworthiness regulations.
Qu, Feizhou
Owing to their remarkable specific strength and stiffness, coupled with superior impact resistance and thermal/acoustic insulation, sandwich composite panels are extensively utilized in marine, aerospace, and transportation sectors. In contrast to conventional monolithic structures, the multi-layered architecture of sandwich panels introduces complex fatigue failure mechanisms that are not yet fully understood. This study experimentally investigates a U-shaped core sandwich panel featuring a rectangular hatch opening under uniaxial tensile fatigue loading, aiming to characterize its crack initiation and propagation behavior. Subsequently, a custom three- dimensional fatigue crack growth simulation code is developed, grounded in linear elastic fracture mechanics and the extended finite element method (XFEM). A comparison with experimental measurements reveals that the maximum relative error between the predicted and observed fatigue life is 15.7%. The findings offer a theoretical foundation and a technical reference for the fatigue design and life assessment of such sandwich structures.
Chen, Siyu, Xu, Yunze, Liu, Gang
This article proposes a practical predefined-time observer for hypersonic vehicle attitude control. To improve the convergence performance, a practical predefined-time condition is introduced into the observer. This design provides high flexibility and allows for a precise prediction of the maximum settling time, which does not depend on initial conditions. Moreover, the actual settling time can be adjusted by modifying the preset parameters. Numerical simulations are carried out to confirm the theoretical properties and to illustrate the observer’s effectiveness.
Zhang, Yufei, Yang, Hua, Chen, Weifang
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Shao, Yawei, Li, Benke, Li, Li, Qian, Jiyu, Wei, Tao
Time Difference of Arrival (TDOA) combined with the Extended Kalman Filter (EKF) is a widely used approach for dynamic target localization. However, in practical UAV localization scenarios, the EKF may suffer from divergence caused by nonlinear measurement characteristics, initialization errors, and measurement disturbances. To improve the robustness of EKF-based TDOA localization, this paper proposes a threshold-constrained EKF method, in which the velocity components of the updated state are limited within a physically reasonable range. The proposed strategy suppresses abnormal state updates and improves tracking stability under noisy conditions. Simulation results under straight, square, and circular trajectories, as well as outdoor experiments with real UAV signal data, show that the proposed method achieves better localization accuracy than the conventional TDOA-EKF. In the real-world tests, the mean localization error is reduced by 38.31% and 74.36% for two flight paths, respectively. The proposed method provides a simple and practical way to improve the robustness of TDOA-based UAV localization.
Lv, Zhenbin, Li, Yingying, Shen, Huaming, Zhou, Haosu, Wang, Anping, Zou, Weiwen
The sleeve is the key assembly part of the high-speed internal electric spindle support of the high-precision CNC internal and external grinder, and its machining accuracy directly affects the running state of the spindle. The purpose of this study is to adjust the structural process to improve its bearing capacity in all directions. Combined with the refined mechanical simulation of 3D braided composites, the influence mechanism of joint thickness and surface pretreatment on the connection performance is studied from the aspects of stress distribution characteristics and damage failure mechanism. The overall performance analysis and design of the metal-composite sleeve are carried out. Experiments show that the thickness of the joint has a great influence on its bearing performance, and the effectiveness of the proposed pretreatment process is verified, which provides a reliable technical path for the realization of high-performance metal-3D braided composite connection structure.
Wang, Zijun, Chi, Xinfu, Li, Chengen, Li, Dinghua
The Electro-Hydrostatic Actuator (EHA) is a high-order nonlinear system with notable parameter uncertainties and coupled electro-hydraulic dynamics. To achieve high-precision position control, this paper proposes a novel sliding mode control strategy based on singular perturbation theory (SPT-SMC). The singular perturbation theory is applied to achieve a rational order reduction of the EHA system, simplifying controller design while mitigating unmatched disturbances. A sliding mode controller incorporating a new reaching law is then designed based on the reduced-order system. Finally, simulations studies are executed to assess the SPT-SMC. The results demonstrate that, compared with widely used control strategies, the proposed approach achieves faster response while ensuring stability.
Wang, Junyi, Wang, Wenshan, Hao, Juan, Bai, Liangliang, Du, Shihui
As key aerodynamic components of an aircraft propulsion system, the design quality of the inlet and nacelle directly affects engine intake quality and overall aircraft stability. Nacelle design is trending towards greater compactness, making the coupling and matching between the inlet and fan increasingly critical. To investigate the mechanism by which fan rotation influences inlet aerodynamic performance, this study takes the NASA ROTOR 67 fan model as the research object and couples it with a specific civil aircraft nacelle model to conduct research on the effect of fan rotation on inlet performance. Through computational analysis of the flow field characteristics and aerodynamic performance of the inlet before and after coupling under cruise, high-angle-of-attack climb, and crosswind conditions, the results show that under cruise conditions, the inlet performance with and without the coupled fan is essentially consistent. Under high-angle-of-attack climb and crosswind conditions, the fan suction effect effectively mitigates open separation on the wall, disrupts the secondary flow vortices, and improves the exit flow field quality. After coupling with the fan, the total pressure recovery coefficient at the AIP plane shows significant improvement under both high-angle-of-attack and crosswind conditions. Fan rotation demonstrates a notable flow rectification effect under adverse inlet conditions, effectively enhancing inlet aerodynamic performance.
Yang, Fei, Zhao, Qiang, He, Bihai, Yan, Yan, Zhou, Leisheng
The geometric structure of a gas bag has a profound effect on its effectiveness in transferring energy and reliability of its structure when rapidly expanding. Even though there have been considerable improvements in high-performance composite materials such as Kevlar, the transient dynamic reaction and possible rupture mechanisms associated with particular polygon shapes have been greatly unexplored. In this paper, we focus on conventional polygonal gas bags, and perform extensive inflation tests using high-accuracy transient data recorders to monitor the development of the dynamic pressure. In order to overcome the limitations of physical testing, a highly non-linear dynamic finite element model - based upon the application of the *MAT_FABRIC material model in LS-DYNA - is used. This technique allows the systematic examination of how changes in geometric parameters affect the performance of payload dispersion and membrane stress distribution. The results indicate unique ways of deploying depending on their geometry. The circular gas bags are capable of obtaining a velocity of the payload of 4.23 m/s but have high stress concentrations of up to 426 MPa due to the lack of geometric boundaries which make them prone to tearing failure. Rectangular gas bags with very large aspect ratios will experience a tubular expansion deformation that causes energy transfer efficiency to plummet; the release speed of these types of gas bags falls below 2.77 m/s. Ultimately, the optimal structural design is a regular hexagonal shape that optimally balances work performance and structural safety. It can keep good levels of energy transfer efficiency with a final release velocity of 4.12 m/s. Moreover, it successfully stops the continuous hoop tension and reduces the peak stress by around 46 percent through straight edge boundary constraints. This complete research offers an adequate scientific foundation to the anti-burst design of sophisticated polygonal gas bags.
Wang, Jinwei, Shi, Lv, Hou, Jingjing, Li, Yilong, Li, Dailin, Liu, Zhiyi
In order to support successful tracking and monitoring tasks in different environments, drones need to quickly and accurately identify targets. This paper studies a drone combat target positioning method, with a focus on the BeiDou satellite navigation system and its performance under different environmental conditions. A complete system has been designed, including flight control system, environmental sensors, data transmission and processing system, aiming to achieve precise positioning and target tracking of unmanned aerial vehicles. This paper uses on-site testing to explain the coverage range and stability positioning accuracy of ranging signals in different environments. Experimental data shows that the BDS system has good positioning error performance for unmanned aerial vehicles, with an average error of 46.52 cm. BDS positioning time is usually short, with a maximum positioning time of 780ms and a minimum positioning time of 224ms. However, the BDS system still needs improvement in terms of dynamic environmental adaptability, multi-target tracking, anti-interference ability, and adaptability to harsh environmental conditions. Future work will focus on algorithm optimization, hardware technology improvement, and data security to enhance system performance.
Tao, Zhiping, Zhang, Chenghao, Hou, Bo, Song, Juan, Yuan, Peng, Liu, Xianyang
Thermal barrier coatings (TBCs) serve as the critical protective layer for gas turbine components. In complex service environments, the thermally grown oxide (TGO) layer formed between the top coat (TC) and the bond coat (BC), along with the evolution of its microscopic morphology, is a key factor determining the service life of TBCs. To address the complex morphology of TGO layers that challenges conventional segmentation methods, this paper proposes MSF-SA ResU-Net, a multi-scale feature fusion self-attention model based on the ResU-Net architecture, for the image segmentation of thermally grown oxide layers. Building upon residual connections, this model incorporates two key enhancement modules at the bottleneck layer: Multi-Scale Fusion (MSF) and Self-Attention (SA). During the feature processing stage, the MSF module effectively captures the multi-scale morphological features of the TGO layer through receptive fields of different sizes, solving the difficulty of extracting long-strip and irregular morphologies. Subsequently, the SA module recalibrates the fused features by calculating the global dependencies between them, enhancing the network's attention to TGO boundaries and micro-defects. Comprehensive experiments on an in-house dataset of 3,000 SEM images demonstrate that MSF-SA ResU-Net outperforms standard U-Net and contemporary segmentation architectures. Furthermore, due to the feature extraction capability of the ResNet backbone network, the model maintains high accuracy and exhibiting good convergence performance. This makes the architecture an effective solution for the microscopic analysis of thermal barrier coatings.
She, Weicen, Song, Yan
Currently, UAVs are increasingly used in remote sensing monitoring, logistics and distribution, emergency rescue and recreational aerial photography, etc., which puts higher requirements on wireless networks, i.e., how to allocate limited wireless resources in real-time, efficiently and fairly to ensure that a large number of UAVs can work together in complex environments and maintain high-quality communication services. This paper investigates an optimisation method for UAV scheduling based on the BeiDou satellite navigation system, which improves the accuracy and efficiency of UAV mission execution by utilising the high-precision positioning and time synchronisation services provided by the BeiDou system. The results of the experiment showed that as the number of missions increased from 10 to 50, the average mission completion time increased from 8.3 to 12.5 minutes, the average speed increased from 30 to 34 km/h, the average energy consumption increased from 0.8 to 1.2 kWh, the average distance flown increased from 12 to 22 km, the communication success rate decreased slightly from 99.2 to 98.2%, the resource utilization rate increased from 85.1% to 87.5%. These results show that the method performs well in terms of task completion time, energy consumption, communication success rate and resource utilisation, which provides strong support for the application of UAVs in the fields of logistics and distribution, emergency rescue, and so on.
Ji, Hongbin, Jiang, Kexin, Zhang, Dongxue, Bai, Yanhui, Liu, He, Zhang, Shuangna
In transportation infrastructure constructed in mountainous and rocky regions, such as highway slopes, railway cuttings, bridge abutments, and tunnel portal slopes, uplift-resistant anchorage systems are widely required to ensure structural stability and service safety. To support anchorage design in such conditions, this study investigates the uplift bearing behavior, load-transfer mechanism, and key design parameters of pressure-type rock anchors in weathered rock strata through a combined field-and-numerical approach. A rock anchorage project in mountainous terrain in Shaoxing, Zhejiang Province, China, was adopted as the prototype case, and two representative anchors installed in strongly weathered and moderately weathered tuffaceous sandstone were selected for field pullout testing and three- dimensional finite element simulation. The failure characteristics, uplift load–displacement response, axial strain distribution of the grout body, and the effects of anchorage length and rock-socketed length were systematically examined. The results show that pressure- type rock anchors exhibit favorable uplift resistance in weathered rock strata. No overall pullout failure occurred during the tests, and no obvious cracking or significant ground deformation was observed. The uplift load–displacement curves exhibited a pronounced steep- transition pattern, and the axial strain of the grout body was mainly concentrated near the bearing plate and attenuated upward along the anchorage section. When the anchorage section extended into the moderately weathered rock stratum, strain attenuation became faster and interfacial load transfer became more efficient. Parametric analysis further indicates that the uplift bearing capacity increases approximately linearly with anchorage length before a critical anchorage length is reached, whereas the increase becomes much less significant beyond about 8 m. In addition, a proper increase in rock- socketed length can significantly improve the uplift bearing capacity. The findings provide useful reference for the design and optimization of uplift-resistant anchorage systems in transportation infrastructure founded in layered weathered rock.
Feng, Bing, Li, Panfeng, Zhou, Ji’an, Lv, Qing
The renewed global interest in cislunar space with potential breakthrough applications including Artemis & Gateway, Moon Village, Chang’e In-Situ Resource Utilization and lunar base & habitat construction justifies that there is a critical need for numerically robust and computationally efficient trajectory design framework. Several existing optimization methods in CR3BP system like Multiple Shooting, Invariant Manifolds, Sequential Quadratic Programming exists but in isolation, leaving a gap for integrating these techniques to a combined framework. This research addresses this gap by furnishing a complete modular framework that combines multiple shooting method with transcription for discretization, monodromy matrix-based approach for generating optimal pathways with linear interpolation technique for generating initial good guess for the transfer path. This work simultaneously optimizes the transfer trajectory on libration orbits eliminating priori phase selection. This method used SQP solver to accurately optimize minimum Δv with optimum time of flight transfers with novelty in flexibility to select departure and arrival points on orbit along with the inclusion of departure and arrival phase freedom. Results are validated by establishing benchmark cases with published data indicating this work achieves accuracy and numerical robustness. This work directly supports the robust design of low-cost missions for crewed, cargo and supply chain of future sustainable cislunar infrastructure.
Muhammad, Arsalan
To prepare reliable thick aluminum alloy tailor welded blanks for cryogenic forming, 2219 aluminum alloy friction tailor welded blanks that has the thickness of 12 mm were selected as the research object in our study. Vickers hardness tests were employed to clarify the property distribution across the weld cross-section. Room temperature uniaxial tensile tests have been used to reveal through- thickness deformation behavior under tensile loading. The mechanical tests at room and cryogenic temperatures were employed to investigate the effects of welding parameters of the friction tailor welded blanks on the mechanical properties, and evaluate the cryogenic formability of the welded blanks. Results show that the single-sided FSW specimens exhibit decreased hardness values from the top to the bottom surface, causing more severe deformation in bottom region and macroscopic bending under tension stress condition. In contrast, the double-sided FSW specimens exhibit a more uniform hardness distribution across the weld cross-section, resulting in nearly symmetric deformation and no significant bending. Lower welding speeds combined with higher rotational speeds significantly improved the ductility of the tailor welded blanks. The optimal welding parameters are identified as 200 mm/min and 800 rpm, showing a 321.1 MPa tensile strength and a 22.2% elongation, at room temperature after water quenching and solution treatment. These values increase to 385.5 MPa and 33.5% at liquid nitrogen temperature, showing a more than 20% enhancement in strength and around 50% enhancement in ductility, indicating excellent formability. This study offers a reliable material and process basis for the integrally forming of ultra-large components.
Liu, Hanyu, Yang, Guang, Zhang, Zhichao, Li, Yajun, Hu, Lan, Fan, Xiaobo
Model-based approaches have brought about a qualitative leap in enhancing flight test safety, improving the efficiency of concurrent engineering, and enabling knowledge reuse and sharing. Focusing closely on the engineering application of model-based methods in the field of stall flight testing, this paper systematically reviews the stall airworthiness certification requirements for transport-category aircraft. It proposes a stall flight test process model based on functional flow models and investigates a model-based design method for stall flight test point matrices. Furthermore, an improved practical approach for multi-disciplinary collaborative modeling, simulation, and compliance data analysis in stall flight testing is presented. Taking a specific aircraft type's stall flight test as an example, this paper provides a detailed description of model-based application cases across the pre-flight, in-flight, and post-flight phases.
Liu, Xu, Ding, Junliang