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As a high-precision transmission core component, the RV reducer’s performance depends on the time-varying stiffness of its core components. Building a time-varying stiffness model is essential for studying its dynamic characteristics. This paper addresses the lack of key factors in existing dynamic studies by creating a multi-factor coupled dynamic model. It analyzes the time-varying stiffness of the crankshaft bearing, involute gear, and cycloid gear-pin gear. The study also focuses on building a dynamic analysis model for the crankshaft bearing. By measuring changes in oil film thickness and initial assembly clearance caused by temperature rise, it explains how combined clearance affects bearing performance. To verify the model, a domestic RV reducer is modeled and assembled in SolidWorks. The simplified model is imported into ADAMS for simulation. Under set load and speed conditions, dynamic parameters like angular velocity and acceleration of core components are obtained. This provides a more scientific analysis method and data support for understanding the dynamic characteristics and improving the transmission performance of RV reducers.
Xuan, LiangTeng, ShaoweiHuang, RuizheWan, ZefuShao, MengqiYu, ZhishenWang, Ziyue
With the complexity of chemical warfare threats and the diversification of battlefield environments, traditional toxic agent detection methods are facing bottlenecks such as response delays, coverage blind spots, and personnel safety risks. This research focuses on the application of unmanned aerial vehicle (UAV) carried toxic agent sensor systems, aiming to analyze the methods of mounting and deploying the sensors on the UAVs, and to construct a rapid response, high-precision, and highly resistant toxic agent monitoring system. Its significance lies in two aspects: 1. Tactical value: It breaks through the time and space limitations of manual reconnaissance, realizes real-time dynamic perception and early warning of toxic agent contamination, and provides key decision-making support for battlefield command; 2. Application expansion: The research results can be transferred to counter-terrorism, nuclear, biological, and chemical emergency response fields, providing theoretical support and engineering paradigms for the development of unmanned and intelligent chemical defense equipment.
Liang, TingWen, HaoQi, YelinYan, RuiMa, TengboYang, Wen
Steel structures subjected to complex loading conditions undergo various types of damage, including fatigue, crack propagation, plastic deformation, and corrosion. As time and loads accumulate, these damages may lead to structural failure. The investigation of the damage mechanisms and constitutive models for special equipment steel structures under complex loading has been a significant challenge in engineering. This study develops a constitutive model for steel structure damage under static and dynamic loads, as well as vibration disturbances, through a normalization approach. The proposed model is validated via simulation to assess its feasibility. The findings offer a theoretical foundation for the design, life prediction, and health monitoring of steel structures in special equipment, aiming to enhance their safety and reliability. This research provides critical insights into damage analysis, failure prediction, and the optimization of repair strategies for steel structures, with significant practical implications in engineering applications.
Wang, JunYu, ZhenHuang, Yong-qiangChen, Wei-bi
In this work, molecular dynamics simulations are applied to systematically examine the influence of varying temperatures (300 K, 500 K, and 700 K) on the Elevated-temperature compression behavior and micromechanical characteristics of polycrystalline Al-Mg-Si aluminum alloy. A nanopolycrystalline model was established to analyze the stress–strain response, dislocation evolution, and crystal structure changes occurring during the deformation process. The simulation results show that the yield strength and elastic modulus both decline as temperature increases, indicating a pronounced thermal softening effect. During the early stage of plastic deformation, dislocations mainly have their nucleation sites at grain boundaries and then propagate into the grain interiors, where they form interconnected networks along with stacking faults and twin structures. This work reveals the thermal deformation mechanisms of Al-Mg-Si aluminum alloy at the atomic scale and provides theoretical guidance for the optimization of its hot-working processes.
Sun, RuifengLiu, ShoukuiWang, RuiSun, XuemeiDing, ShuliMa, Xiaofei
This study proposes an intelligent automotive roof frame design method based on the middle layer and component technology on CATIA. It aims to solve core roof modeling issues: determining geometric input quantity but uncertain attributes (tangent vectors, normal vectors, number of curve segments, number of surface patches, and boundaries), high manual interaction dependence, and poor knowledge reuse, to realize efficient design knowledge reuse. Methodologically, it builds a feature-driven parametric template, develops a knowledge rule-embedded componentized UDF library (reducing repeated modeling and geometric reconstruction needs), and integrates knowledge engineering for geometric input verification and operation direction control, eliminating curve/surface attribute uncertainty impacts. Verification shows the template stably generates roof crossbeams under simple/complex inputs, improving model robustness and reuse rate, reducing design workload, shortening verification cycles, and providing an extensible solution for white body design.
Jin, ChunningFu, XinyuHou, Wenbin
Auxiliary fuel tank systems for civil aircraft are typically employed in extended-range aircraft. As a critical structure for fuel storage, the structural safety of auxiliary fuel tanks directly impacts aircraft safety. Such tanks are generally constructed from honeycomb sandwich composite panels. Owing to their outstanding advantages, including high specific strength, light weight, and corrosion resistance, honeycomb sandwich composite panels have become the material of choice for civil aircraft fuel tanks. However, to meet the safety requirements for ventilation and leakage drainage in the sandwich structure of fuel tanks, dedicated flow channels must be created by slotting inside the honeycomb composite panels to ensure timely discharge of fuel vapor and accumulated fluid from the tank sandwich. Conventional flow channels are symmetrically arranged on the end faces of the honeycomb core, making it difficult for ventilation airflow to penetrate the center of honeycomb cells. This results in ventilation and drainage blind spots within the cells, which tend to cause accumulation of fuel vapor and residual fluid over prolonged service. Consequently, the aging of the core layer is accelerated, compromising the structural integrity of the composite panel and the service life of the fuel tank. This paper proposes an asymmetric ventilation flow channel design. By optimizing the slotting position, size, and distribution pattern of the flow channels, the limitations of the traditional symmetric layout are overcome. To accurately investigate the effect of this design on the internal ventilation performance of honeycomb composite panels, a three-dimensional flow field model of the honeycomb sandwich composite panel is established using computational fluid dynamics (CFD). The ventilation airflow distribution, velocity, and flow rate characteristics under different flow channel designs are simulated and compared with those of the conventional symmetric flow channel design. The results demonstrate that the asymmetric ventilation flow channel design improves the ventilation uniformity inside the honeycomb cells and completely eliminates the ventilation and drainage blind spots at the cell center inherent in the traditional design. Meanwhile, the design significantly enhances the ventilation gas velocity and flow rate at the center of honeycomb cells, accelerating the discharge of fuel vapor and drainage of accumulated fluid. The overall ventilation efficiency is considerably higher than that of the traditional symmetric design. This study provides a theoretical basis and technical support for the safety design of honeycomb composite panels used in auxiliary fuel tanks of civil aircraft.
Yao, LijunChen, Jun
Impact testing utilizing instrumented hammers and accelerometers is a widely adopted technique in dynamic testing. The mass loading effect of the accelerometer alters the dynamic response of the test structure, leading to deviations between the measured frequency response functions (FRFs) and their true values. Furthermore, the effects on the FRFs are contingent upon the positioning of the accelerometer, thereby causing the measured FRFs between two points to fail to meet the principle of reciprocity. This paper investigates the compensation method for the mass of a single accelerometer in impact testing. Compensation formulas for both origin–FRF and cross–FRF are derived using the frequency domain substructure decoupling method. Numerical simulations on a cantilever beam and experimental tests with milling tools validate the proposed methodology. The compensation formulas for FRFs presented in this paper are expected to enhance the measurement accuracy of FRFs in modal testing of small structures, particularly relevant for lightweight components in aerospace, aircraft, and transportation systems, where precise dynamic characterization is critical.
Tang, ZhenrongYao, Zhenqiang
In response to the challenges of training and rehabilitation for patients with leg dysfunction, this research focuses on two core requirements: “bionic adaptation” and “safety assistance”. It introduces a novel exoskeleton leg rehabilitation robot designed to support diverse rehabilitation exercises for individuals with leg disabilities during therapy. The robot system consists of a lumbar support structure, thigh mechanical components, calf mechanical components, leg fixation straps, and foot mechanical structures, and achieves multi degree of freedom motion simulation through three main joints: hip joint, knee joint, and ankle joint. Each mechanical leg has three independent degrees of freedom, which can effectively simulate the natural movements of the human lower limb, such as flexion, extension, abduction, etc., during the gait cycle, thus meeting the functional needs of patients for different movement modes during rehabilitation training. On the basis of structural design, this study further utilizes multi-body dynamics simulation software ADAMS to conduct kinematic and dynamic analysis of the exoskeleton robot. By simulating the joint torque of the exoskeleton legs under ideal working conditions, the rationality and smoothness of the mechanism design are verified. The simulation results not only reflect the performance of the robot in typical rehabilitation actions, but also provide a theoretical basis and data support for the selection and parameter matching of key execution components (such as servo motors, reducers, etc.), laying an important foundation for the physical development and control strategy optimization of the robot system.
Mu, XiaoqiMa, ChaoLi, WeijiePu, ShuaiLiu, JiaqiWang, RuiyinZhang, Xiaodong
With the strategic expansion of low-altitude economies, there is a growing demand for unmanned aerial vehicles (UAVs) with enhanced structural reliability and performance. This study investigates the integrated design and precision manufacturing of a heavy-lift quadrotor UAV, focusing on developing a system capable of sustaining substantial payloads. The UAV features an innovative locking mechanism at the base of its arms, which facilitates easy disassembly—this design simplifies maintenance while improving operational flexibility. Structural integrity was evaluated using the Static Structural module in Ansys Workbench under three operational conditions: no-load, full-load, and extreme-load. Results demonstrate that the airframe meets strength requirements under all conditions, though localized nonlinear deformations were observed in the arms under extreme loads. In response to these findings, the Response Surface Optimization methodology was systematically applied to refine the UAV arm’s design parameters, with the dual goals of minimizing structural mass and reducing displacement. Experimental results show that under the most demanding operating condition, the maximum displacement was reduced by 43.6% compared to the pre-optimization state, while the arm’s weight was reduced by 20.2%. These findings provide critical insights for advancing UAV design, particularly in agricultural and logistics applications that require high payload capacity and robustness.
Huang, KanghuiLi, GuiyingYu, ZhigangYang, JingruWang, YongZhang, Chao
The heating, ventilation, and air-conditioning (HVAC) systems are one of the main factors that contribute to the building’s energy usage. Achieving an effective balance between reducing energy use and maintaining acceptable thermal comfort is the key challenge in conventional HVAC systems. To overcome this challenge, integrating the occupant-centric controls coupled with digital twins into HVAC systems is another potential technique for this effective balance. For this purpose, computational fluid dynamics (CFD) offers the potential, in combination with other surrogate models for real- time applications to enhance the system's performance further. In general, the CFD is applied to investigate indoor airflow/temperature distributions. These are essential for occupant health, comfort, and energy optimisation for the HVAC design state. The objective of this study is to propose an initial step toward building an occupant-centric HVAC digital twin by validating a CFD model of an office against dense in-situ sensing data. The model has been used to resolve airflow and temperature stratification under conventional HVAC operations, using ANSYS Fluent. The boundary conditions have been derived from measured supply parameters, internal gains, and local weather conditions. The results from this study show that the air velocity and temperature at selected durations follow the same trend with low errors, compared to the sensing and measurement data. The model validation from this study establishes the basis for a weather- aware, occupant-feedback digital twin for larger floorplates and multi-zone systems. To achieve the target of the energy and comfort co-optimisation in Industry 4.0-ready buildings, the future work will focus on surrogate modelling to enable near-real-time inference for closed-loop occupant-centric controls, which will directly support dynamic set-point adjustments and multi-zone system ventilation.
Larpruenrudee, PuchaneeHellany, AliFamakinwa, TosinShrestha, SurendraAttwater, RogerCalheiros, Rodrigo Neves
Corrosion-wear damage behavior affects the bearing life and reliability seriously in a corrosive environment. The accurate evaluation of the tribocorrosion behavior of 8Cr4Mo4V bearing steel samples is critical for the application and protection of bearings. The present work seeks to establish the relationship between laboratory salt spray accelerated experiments and the corrosion of 8Cr4Mo4V steel samples in real outdoor marine atmosphere exposure, and investigate the tribological behavior in the corrosion-wear process under artificial seawater. Results show that salt spray corrosion tests can well simulate the corrosion of 8Cr4Mo4V steels in marine atmospheric exposure. The tribocorrosion performance of 8Cr4Mo4V steels under artificial seawater conditions is affected by the temperature effect of the corrosive liquid and the working conditions. Increased normal load and reduced rotational speed can improve the anti-friction performance. This work offers the possibility and reference of precise control of corrosion-wear-coupled damage failures for bearings.
Zhao, ChaoYing, LixiaNie, ChongyangZhu, TianlinSun, Dong
This study investigates the convective heat transfer mechanism in the unlocking process of magnesium strip-based solid propellant mechanisms, supported by numerical simulations. Through developing a multiphysics coupled model for the unlocking mechanism, we analyze magnesium strip fracture and unlocking processes, revealing how convective heat transfer affects unlocking duration. The simulation results demonstrate excellent agreement with experimental data, providing theoretical guidance for engineering design of magnesium strip-based solid propellant systems.
Wang, HaoxuZhong, Jianlin
g-C₃N₄, a metal-free semiconductor photocatalyst, demonstrates remarkable potential, but its practical application in pollutant degradation is significantly limited by the rapid recombination of photogenerated electron-hole pairs and low photocatalytic efficiency. To address this, a series of magnetic recyclable g-C₃N₄/CoFe₂O₄ composite photocatalysts with different CoFe₂O₄ doping ratios were innovatively designed and prepared via thermal polymerization, sol- gel, and combined with ultrasonic and heat treatment processes. The novelty of this composite design lies in the effective integration of magnetic CoFe₂O₄ with g-C₃N₄ through a heterojunction structure. It substantially boosts the absorption of visible light. Concurrently, it effectively fosters the separation and mobility of photo-induced charge carriers. The composite materials were systematically characterized by X-ray diffraction, thermogravimetric analysis, scanning electron microscopy with energy-dispersive X-ray spectroscopy, photoluminescence spectroscopy, and ultraviolet-visible diffuse reflectance spectroscopy. Using tetracycline hydrochloride as the target pollutant, the photocatalytic activity of the composites was evaluated under visible light irradiation, and the effects of initial concentration, catalyst dosage, and the influence of solution pH on degradation efficiency were also examined. The results indicated that the composite with a CoFe₂O₄ to g-C₃N₄ mass ratio of 1:3 (denoted as 3-CN/CFO) exhibited the optimal performance: a TCH degradation rate of 80.29 % within 105 minutes and a total organic carbon removal rate of 61.63 %. After five consecutive cycling experiments, the degradation efficiency remained above 70 %, demonstrating good reusability and stability. The performance improvement is attributed to the formation of heterojunctions in the composite, which effectively facilitates charge separation, inhibits carrier recombination, and enhances visible light absorption. Furthermore, the inherent magnetism of the composite permits efficient recovery, streamlining its integration into practical applications. Toward the purification of antibiotic-contaminated water, this research proposes a viable method for fabricating highly effective and recyclable photocatalysts.
Hua, LongjunChai, TianWang, YimingZhang, JingHe, Ting
The issue of current-carrying friction wear in the sliding ring slider of a controllable pitch propeller (CPP) oil distributor under shaft current conditions was addressed through the development of a specialized wear test device. Comparative tests were carried out with and without the application of electrical current in order to assess lubrication performance in bio-oil, mineral oil, and gear oil. Under conditions of low electrical current, the device exhibited significant signs of current-induced friction wear, in addition to substantial oil oxidation and the accumulation of deposits within the bio-oil. Conversely, the level of wear experienced was minimal in both mineral oil and gear oil conditions. These results imply that CPP systems utilising bio-oil encounter a considerable risk of wear under current-carrying circumstances. Quantitative analysis revealed that the wear depth of the friction pair in bio-oil under energized conditions reached 0.02 mm, accompanied by the formation of a phase-transformed layer up to 11.2 μm thick, which was approximately twice that observed in mineral or gear oils. Metallographic evidence confirmed severe arc erosion as the dominant wear mechanism, which was significantly exacerbated by the inferior oxidation stability and higher electrical conductivity of the bio-oil. In engineering practice, the utilisation of alternative lubricants is to be given precedence, and the shaft-type oil distributor is to be electrically insulated.
Xia, MiaoLi, JiyueChang, LongWu, Rongjia
With the rapid development of the new energy vehicle energy storage industry, lithium-ion battery technology is undergoing a phase of rapid technological advancement. Enhancing battery energy density and safety remains a core challenge in overcoming industrial bottlenecks. During long-term cycling operations, deviations in state of charge (SOC), voltage, and temperature of individual cells inevitably occur, leading to reduced energy utilization efficiency. These deviations may also induce local overcharging and internal short circuits in individual cells, ultimately triggering thermal runaway incidents. While existing battery balancing strategies primarily focus on uniformity regulation, they fail to adequately address the coupling mechanisms of heat generation, heat storage, and thermal runaway propagation during balancing processes. Furthermore, the poor coordination between these strategies and thermal management systems makes it difficult to meet the complex safety requirements of high-energy-density batteries. To enhance the safety and energy utilization efficiency of battery systems during operation, this study focuses on the synergistic optimization of balancing strategies and thermal runaway prevention control. By establishing computer models of individual cells and battery packs in CATIA software, the research analyzes the evolution mechanisms of thermal runaway triggered by system state inconsistencies, while exploring the regulatory patterns of balancing parameters on thermal safety. Utilizing the ANSYS simulation platform, the study systematically examines the impact of three critical parameters—ambient temperature, discharge rate, and coolant flow rate—on battery temperature rise, providing theoretical support and technical references for the design of high-reliability lithium-ion battery pack systems.
Yu, ZhengGong, JiFan, YiLiang, WeiLi, YueweiLiu, FashenXie, MaojunCen, Zucai
In order to improve the polar adaptability of the submarine, a protective coating was applied to a large surface injection-molded part. The anti-icing characteristics of the protective coating under a low-temperature environment were studied using the protective coating as the research object. The contact angle test, freezing time test, and hydrophobic face ice adhesion test between liquid droplets and coating surfaces at low temperatures were completed by controlling variables.The results showed that temperature had a significant impact on the contact angle, with a decrease of 8% to 11% from 25 °C to 0°C, while the droplet salinity only gave a small effect on the contact angle. The inherent properties of coatings and droplet salinity had a huge impact on the ice adhesion on droplets and freezing time.Under the same droplet salinity, there are significant differences in the time of freezing and ice adhesion of droplets on distinct coating surfaces. However, as the droplet salinity increases from 0‰ to 35‰, the droplets on the protective coating surface freeze more slowly, the time increases by 64.7 seconds, and the ice adhesion decreases by 43.9%.
Feng, ShengyaoZou, DeboGuo, ChaoJiang, YongYou, ChuangLu, Bingju
The shipboard cabinet is an important carrier of radar equipment. It is necessary to ensure a good working environment and provide maximum support and protection for the internal equipment. In this paper, a shipboard cabinet that can realize a parallel heat dissipation architecture was taken as the object. The natural frequency and mode were used to find the area where the cabinet was prone to high-frequency vibration under impact excitation. The response characteristics of the cabinet under strong impact conditions were studied using a nonlinear transient dynamic analysis method. The weak links in the cabinet structure were identified, and the structural reinforcement design was carried out. After optimization, the maximum stress value of the cabinet was significantly reduced, and the safety factor was greater than 1.5. Finally, the effectiveness of the structural optimization was verified through experiments. The cabinet vibration isolation system was optimized and selected to ensure that it has good vibration isolation characteristics and impact response. The vibration isolation performance of the wire mesh isolator and the non-resonant peak isolator in the shipboard vibration and impact environment was verified by experiments. The impact transmissibility is less than 0.3, and the vibration transmissibility is less than 1.5, which can further improve the vibration and impact resistance of the shipboard cabinet.
Ni, XiaokangJiang, BoZhang, LiangjuanWu, Jingkai
A Standardized Approach to On-Board Diagnostic (OBD) System Signal Classification and Dependency AnalysisHRCS-PRP00018/7/2026
Part of the legislated on-board diagnostic (OBD) certification process is focused on identifying and documenting serial data signals that are relevant from a legislated OBD perspective. OBD regulations and documentation required for vehicle certification today are becoming increasingly complex. The reason is that increasing numbers of electronic control units (ECUs) are being introduced that communicate with each other. Most of these ECUs are much more powerful in terms of computational power, enabling the implementation of much more functionality on a single ECU. Most of that new functionality is being developed in software. Where previously hard-wired sensors were dominating, nowadays software components take over interpreting and enhancing sensor inputs. This recommended practice (RP) describes a standardized approach to meet these requirements for such increasingly complex environments. Specifically, this RP outlines how to create a serial data signal input/output (I/O) disclosure list to identify, trace, and categorize serial data signals that are relevant to certification. Furthermore, this RP defines a standardized data exchange format that original equipment manufacturers (OEMs) and suppliers can use to exchange related information. In addition to the vehicle certification context, we see a benefit in applying the described methodologies in other contexts, such as the usage of serial data signals within non-emissions-related and/or safety-critical systems.
Health Ready Components and Systems
During well testing and killing operations, tubing couplings with a larger diameter than the tubing body significantly increase the flow friction in the casing-tubing annulus, alter the rheological behavior of the kill fluid, thereby affecting operational accuracy and even leading to operational failure in severe cases. Most existing relevant studies focus on the impact of changes in flow area on flow, but ignore the effect of the coupling’s own structural configuration. Moreover, the research conclusions lack verification by downhole measured data, and there is an urgent need to further improve the analysis accuracy. Taking an ultra-deep well in the Xinjiang Oilfield as the engineering background, this paper conducts targeted research: first, a physical model of the flow field in the casing-tubing annulus passing through the tubing coupling is established, and a method for judging and determining the rheological properties of the kill fluid based on the fitting of the physical model and key parameters is proposed; on this basis, a numerical model including the coupling’s structural configuration is established and solved, and the friction calculation equation for the casing-tubing annulus passing through the tubing coupling is obtained through nonlinear fitting; finally, the calculation results of this equation are compared and verified with the measured data and numerical simulation results. The research results show that: under six working conditions, the flow characteristics of the kill fluid all conform to the characteristics of Bingham fluid, which is also consistent with the general flow regime of kill fluid flow; comparing the numerical analysis results of the target well in the Xinjiang Oilfield with the calculation results of the fitting equation, the maximum error, minimum error, and average error of friction analysis under the six working conditions are 14.46%, 0.39%, and 6.15% respectively; the total friction of the casing-tubing annulus in the entire well section calculated based on the theoretical equation is 12.085 MPa, and the relative error compared with the field measured 13 MPa is 7.57%, which meets the engineering accuracy requirements. The equation proposed in this study provides a universal equation for predicting the pressure drop of non-uniform flow in the wellbore, and also has an important reference value for predicting the wellbore pressure in drilling and oil-gas production operations.
Song, ZhitongJiang, WuMi, HongxueCao, YinpingDou, Yihua
This study aims to thoroughly explore the key influencing factors of e-cigarette atomization temperature to provide a scientific basis for e-cigarette product development and avoid the harmful substance release caused by excessively high atomization temperature. The fourth-generation e-cigarette was selected as the research object, and the atomization temperature was measured using a method based on the TCR (Temperature Coefficient of Resistance) to systematically investigate the effects of puff topographies (puff volume, puff interval, and puff duration), working parameters (output power and draw resistance), and solvent ratios on atomization temperature. The results show that solvent ratio, puff duration, power, puff interval (P<0.01), and puff volume (P<0.05) are significant influencing factors of atomization temperature. Puff duration and output power have positive correlations with atomization temperature, while puff volume, puff interval, and draw resistance have negative correlations. Regarding the solvent ratio, the atomization temperature generally increases with the increase of VG mass fraction in the e-liquid. This study proposes a novel method for measuring the atomization temperature and clarifies the influence of various factors on e-cigarette atomization temperature, analyzes the principles and degrees of influence, and provides theoretical support for optimizing e-cigarette design and reducing the health risks associated with excessively high atomization temperature, which is of great significance to the healthy development of the e-cigarette industry.
Xu, YupengZhou, MingzhuHao, DongLi, XiaohuiWang, JinpingZhou, DechengXing, Jun
This research develops a multi-arc cooperative additive fabrication to address the technical challenges of low forming efficiency and insufficient precision in the production of complex components using conventional single-arc additive manufacturing systems. With the core objective of achieving efficient and high-quality production of large high-performance metal parts, the equipment employs a modular architecture, incorporating four core modules: additive fabrication modular, 3D measurement module, subtractive machining module, and central control module. It creatively designs a multi-arc cooperative additive fabrication head assembly characterized by “two contours + one filling” arc layout, enabling synchronized operation of two contour single-wire arcs and an independently developed single-power three-wire oscillating filling arc. This system builds a multi-robot collaborative motion system based on the master-slave control strategy. It realizes time synchronization and trajectory synchronization of additive, measurement, and subtractive robots through the KUKA.RoboTeam software package. Meanwhile, it integrates a laser arc constraint device, a molten pool monitoring system, and a digital process parameter monitoring module. An integrated manufacturing capability of “additive - measurement - subtraction” is formed to enhance the forming efficiency and accuracy of components. Experimental verification shows that the forming efficiency of this equipment reaches 1800 cm^3/h, which is more than three times higher than that of traditional single-arc equipment. The surface roughness of the components is optimized to 41.50 μm, and the forming size error is controlled within ±0.5 μm. It can be adapted to the one-time forming of components with a width of 30 to 150 mm. It provides reliable technical support for the high-performance manufacturing of large metal components.
Zhang, HuadongHe, TianyingPan, HuilingZhang, YiXuan, Liang
To improve stress-distribution uniformity and reduce wear during polishing, a biomimetic flexible polishing tool was developed by incorporating microstructured surface features inspired by the gastropod shell. A biomimetic flexible polishing tool was first geometrically modeled, and then the tool–workpiece contact was analyzed in the elastic polishing regime using Preston’s material removal equation to elucidate stress transmission and contact deformation mechanisms. An Abaqus finite-element model of the elastic tool–workpiece contact was subsequently established to compute tool and workpiece stress fields and contact-area fraction during polishing. The biomimetic tools were fabricated by curing silicone rubber mixed with carbon nanotubes. Polishing validation was performed on a small CNC platform using quartz glass under the parameters α=15°, ap=2mm, and w=30r/s. Results indicate that the biomimetic tool incorporating gastropod-shell microstructures increases the machining contact area by up to 48.60% relative to a conventional tool, and after t=30 min of polishing the surface roughness Ra decreased from 1.019μm to 76nm. These outcomes demonstrate that the biomimetic microstructured flexible tool effectively improves contact stress uniformity and enhances surface- processing accuracy for quartz glass.
Song, JintaoHui, JizhuangGuo, LeiXu, ChenHei, ZhengqiangZhong, TaiyangWang, JiaweiLiu, Jin