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Alloy wheels are essential safety components in two-wheeled vehicles. This study details the finite element analysis (FEA) used to simulate and evaluate the wheel and tire performance under the double mass impact load specified by the AIS-073 (Part-1) standard. The impact is carried out by dropping a striking mass along with a main mass onto the alloy wheel–tire assembly, as per the standard. The alloy wheel is modeled using a three-dimensional finite element model with elastic-plastic material behavior, and the tire is modeled with its internal elements (e.g., carcass, belt, etc.). The prediction of wheel impact failure is based on the total plastic work of the ductile fracture mechanism. The validity of results is confirmed by comparing the predicted permanent lateral rim deformation against the measured lateral deformation from a corresponding physical test.
Minz, Jai ShankarSingh, Sanjay KumarNirala, Deepak Kumar
Ethanol requires elevated intake temperatures to initiate autoignition in Homogeneous Charge Compression Ignition (HCCI) as a high-octane single-stage fuel. To leverage the high thermal efficiency, low engine-out NOx, and near-zero soot inherent to HCCI with ethanol, a custom piston design was developed to enable high compression ratios (CR) up to 22.5:1. This study investigates HCCI combustion with ethanol at three CRs of 17.5, 20.0, and 22.5 through equivalence ratio and boost sweeps performed to assess the reduction in the intake temperature requirement at high CRs and the emissions and efficiency trade-offs. Results indicate a clear benefit with reduced intake temperature requirements with increasing CR. However, a combustion efficiency penalty was observed at high CRs. Three-dimensional Computational Fluid Dynamics (CFD) simulations were performed using Large Eddy Simulation (LES) coupled with a detailed chemistry model to investigate the underlying mechanisms of the combustion
Vedpathak, KunalKumar, MohitMotwani, RahulDatar, AdityaGainey, BrianLawler, Benjamin
1Systems level and integration testing are an integral part of the design and development of Automated Vehicles (AVs). Measurement science plays a pivotal role in testing to ensure the safe and efficient operation of AVs. This science establishes a common understanding of the units of measurement, crucial in linking human activities. This article describes the significance of measurement in studying interactions between key system technologies in AVs, including AI for perception, sensing, communications, and cybersecurity. To address the complexities of these interactions, a novel, adaptable, and interactive framework called the System Technology Interaction Model (STIM) is introduced. STIM considers both designed and emergent interactions between these system technologies, allowing AV developers to explore tailored experiments with the flexibility of filtering for focused testing. The framework currently models system interactions statically, not in real-time, to define potential
Griffor, Edward R.Arora, MahimaKootbally, ZeidNguyen, Vinh
This digital standard is a requirements extract of AS13001A Delegated Product Release Verification Training Requirements. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a digital model of AS9100D Quality Management Systems - Requirements for Aviation, Space, and Defense Organization. This file contains an MBSE model in a mdzip file for use in modeling applications.
This digital standard is a requirements extract of AS6500A Manufacturing Management Program. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS4159 Specification For An Automated Interchange Of Standards Data. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS50881H Wiring Aerospace Vehicle. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
An increase in compression ratio has been widely recognized as one of the essential technologies for improving the thermal efficiency of heavy-duty diesel engines. However, a higher compression ratio tends to result in increased cooling loss, which could diminish the thermal efficiency gains. It was found that an offset orifice nozzle, in which the orifices are drilled with a small offset from the radial center of the nozzle, improves thermal efficiency and reduces cooling loss simultaneously. This study investigates the mechanism of cooling-loss reduction associated with changes in flame distribution when using an offset orifice nozzle, through in-cylinder combustion observations, two-color method image analysis, and local heat-flux measurements. High-speed combustion visualization was conducted to capture the growth of luminous flames. Radial profiles of the mean and standard deviation were computed at each crank angle to quantify spatial temperature non-uniformity. Furthermore
Mukayama, TomoyukiEnomoto, YoshiteruMikami, NaotakaNomoto, ShigeruUchida, Noboru
Many high-end electric vehicles use an automatic two-speed transmission. The ability of the drivetrain to switch between two gear ratios improves vehicle performance and increases driving range. The aim of the presented research work is to transfer these advantages to small and lightweight battery-electric vehicles, which face significant cost and weight constraints and therefore cannot rely on highly sophisticated electric motors. Direct-drive systems are widely used in this vehicle class due to their simplicity and high baseline efficiency. However, they offer limited flexibility in adapting the operating point of the electric motor under varying load conditions. A two-speed transmission can overcome this limitation by enabling load point shifting, allowing the motor to operate closer to its optimal efficiency region during both urban and extra-urban driving. This results in improved energy consumption without adding substantial system complexity. Currently, only actuated
Napetschnig, ChristofTromayer, JuergenStückler, David
The rising concerns on climate change is accelerating the transition from fossil fuel-based technologies to sustainable energy systems. In this framework, Proton Exchange Membrane Fuel Cells (PEMFCs) are gaining an increasing interest due to their high efficiency and wide range of applications. Nevertheless, these systems experience significant performance losses under high loads, associated with significant heat generation, making thermal management a fundamental design aspect. In this study, a 200-kW low temperature PEMFC was investigated through the development of a 0D – 1D model of a simplified cooling circuit implemented in GT – SUITE environment. The model was used to evaluate the influence of design parameters on the effective efficiency of the system to dissipate the excessive heat. Additionally, a detailed stack-only model, comprehensive of the Membrane Electrode Assembly (MEA) subcomponents, was developed to verify the temperature differences between coolant fluid and
Cecere, GiovanniAntetomaso, ChristianIrimescu, AdrianMerola, Simona
Ammonia (NH3) fuelled engines have emerged as a promising route toward net-zero emission targets due to NH3’s carbon-free nature, ease of storage, and established handling infrastructure. However, the low laminar burning speed and narrow flammability limits of NH3 pose a significant combustion challenge, which can be addressed through hydrogen (H2) co-fuelling. For practical implementation, on-board H2 production via thermal catalytic cracking of NH3 is an attractive solution, as it eliminates the need for external H2 storage and associated handling and capital costs. Previous studies by the present authors identified a lean operating strategy that achieves an equimolar ratio of NOx and unburned NH3 (α NH3NOx ≈ 1), enabling complete conversion to nitrogen and water vapour when coupled with a Selective Catalytic Reduction (SCR) system. This strategy was further validated using cracked NH3 derived H2 in place of bottled H2 through an on-board cracker, thereby representing a practical
Yadav, Neeraj KumarAmbalakatte, AjithGeng, SikaiGopakumar Suja, GaganBirch, AlexanderCairns, AlasdairHarrington, AnthonyHall, Jonathan
The adoption of hydrogen as a carbon-neutral sustainable fuel for internal combustion is regarded as a promising solution to reduce greenhouse gases and pollutant emissions. In this framework, the injection system plays a crucial role, being responsible for delivering a large amount of fuel to the combustion chamber. Currently, low-pressure direct injection is considered one of the best solutions to ensure the appropriate fuel delivery. The use of caps has proven particularly effective, as they enable a potentially unlimited range of geometries while minimizing modifications to the injector hardware. Experimental campaigns and computational fluid dynamics (CFD) simulations can be used together as complementary tools to speed up the development process and explore multiple combinations of parameters, thereby optimizing the overall design of both the engine and the caps. In the present paper, a single-hole GDI-derived hydrogen prototype injector equipped with a two-hole asymmetric cap
Pavan, NicoloBreda, SebastianoDuni, AndreaMartino, ManuelFontanesi, StefanoPostrioti, Lucio
Opposed-piston free-piston engine generators (OFPEGs) are emerging as a promising technology for next-generation hybrid and electrified transportation systems due to their high efficiency, reduced mechanical complexity, and improved noise, vibration, and harshness (NVH) characteristics. However, due to eliminating the conventional crankshaft mechanism and directly coupling a free-piston engine with linear generators, performance of OFPEG systems is governed by a strong coupling between piston dynamics, in-cylinder combustion processes, and electrical loading conditions. This coupling presents substantial challenges for system design, control, and optimization, limiting the further development and application of OFPEGs. Existing researches lack a comprehensive numerical model that integrates detailed in-cylinder thermodynamic process with control system of linear generator, and quantitative analysis of the effect of piston motion trajectory on system performance remains insufficiently
Wang, JiayuMorandi, NicolaLucchini, TommasoFENG, HUIHUAJia, BoruRen, Peirong
The ongoing efforts for reduction of the traffic-related greenhouse gas emissions and, at the same time, the mitigation of harmful pollutant emissions from vehicle exhaust emissions are important development tasks for the entire automotive industry worldwide according to demand to provide clean and efficient products. Further tightened fleet average FE standards and ultra-low limits for exhaust emissions require the continuous development of new propulsion system types. Due to the given reluctance of the end customer and corresponding low acceptance of fully electrified vehicles, especially in the commercial vehicle segment, new and innovative topologies are needed to meet regulatory requirements and maintain the high versatility of today’s dominating solutions. For further optimization of operating conditions with enhanced fuel efficiency, the technical strategy is also determined by uplifting the attractiveness of electric driving incl. the avoidance of areas with poor ICE efficiency
Koerfer, Thomas
Hydrogen is emerging as a viable energy carrier for the decarbonization of internal combustion engines (ICEs), representing a necessary step toward the long-term sustainability of this technology. In particular, hydrogen direct injection (DI) operation is receiving increased attention due to its inherent advantages over port fuel injection (PFI), such as reduced risks of abnormal combustion, higher specific power, and improved thermal efficiency. However, the mixture preparation process in DI operation generally leads to a stratified charge, especially under intermediate-to-late injection strategies, which in turn strongly affects ignition, combustion performance, and engine-out emissions. Therefore, investigating mixture formation, its key influencing parameters, and the resulting effects on the combustion process is essential for the proper design and optimization of hydrogen-fuelled DI ICEs. In this context, computational fluid dynamics (CFD) emerges as a powerful tool to address
Capecci, MarcolucioLucchini, TommasoSforza, LorenzoPezza, VincenzoTosi, Sergio
The energy transition requires a rapid reduction in the use of fossil fuels, whose combustion generates substantial greenhouse-gas emissions. In Europe, transport alone accounts for roughly a quarter of total greenhouse-gas emissions, with road transport being the predominant component. In this context, the use of biofuels has emerged as a potential solution for limiting further increases in CO₂ emissions. However, most studies available in the literature evaluate the performance of these fuels on modern engines, while their effects on historic carburetted engines remain largely unexplored. This is particularly significant given the large fleet of historic vehicles across Europe, supported by a long-standing tradition of vehicle preservation, associations, and classic car collectors. The main historic-vehicle federations advise caution and the use of low-ethanol formulations so as not to damage elastomers, fuel tanks, and carburettor float bowls. For this reason, a few suppliers have
Tarchiani, MarcoFossati, FedericoRaspanti, SandroBaroni, AlbertoFerrara, GiovanniRomani, Luca
Vehicle fleet decarbonization is a key objective for the coming years, with electrification representing the primary pathway to achieving the targets set by the European Union. The share of battery electric trucks in new registrations has been gradually increasing especially in light and medium size trucks. The replacement rate of diesel long-haul trucks with zero emission trucks is still low due to challenges posed by added complexity and limitations of battery charging. Depot overnight charging is not sufficient to cover the energy needs of a truck covering large distances and careful planning of the route using public charging infrastructure is crucial for an optimized route minimizing extra costs and range anxiety. The current work aims to develop a methodology to propose the optimal charging locations for a given route of a battery electric truck based on nearby stations along the route. Our study uses an open-source optimization algorithm for the fixed route vehicle charging
Perdikopoulos, MichailDoulgeris, StylianosLivitsanos, GeorgiosKazakis, ThomasMellios, GiorgosNtziachristos, Leonidas
The automotive industry is facing increasingly stringent regulatory constraints, driving the need for faster and more efficient powertrain development. This results in higher systems complexity, making internal combustion engine calibration progressively more challenging to meet performance and emissions targets. This, combined with the manual nature of traditional calibration workflows, leads to a time-consuming process that heavily relies on human expertise. Although virtualization can reduce development time and costs, the overall workflow remains largely dependent on manual decision-making and iterative refinement. In this context, this work presents a virtual calibration framework based on a genetic algorithm, aimed at the automated optimization of engine calibration maps to satisfy performance and emissions constraints, while reducing manual effort. Each calibration map is represented through a polynomial parameterization. Specifically, a generic three-dimensional polynomial with
Romano, GianvitoAglietti, FilippoSpedicato, TonioCozza, Ivan FlaminioCapra, Andrea
The longevity of proton-exchange membrane fuel cells is governed by degradation processes whose rates depend on local operating conditions such as temperature, humidity, liquid-water saturation, and reactant availability. Along-the-channel gradients imposed by the flow field can therefore be relevant when interpreting operating behavior and when formulating models intended to support control and system studies. The AlphaPEM framework provides a dynamic through-plane description of electrochemical and water-management states, but in its baseline form does not resolve how these states vary along the gas channels. This paper presents a pseudo-2D (1+1D) extension of AlphaPEM that couples a discretized along-the-channel gas-channel model to a segment-wise MEA submodel. For each axial segment, the MEA equations are evaluated with local boundary conditions obtained from the channel (e.g., reactant and vapor concentrations), while retaining the key dynamic states of the original formulation
Ringeisen, BjörnGünthner, MichaelKargl, Pascal
Thermal safety in lithium-ion batteries is a critical aspect due to their increasing use in energy storage systems and electric vehicles. To investigate thermal abuse conditions, numerous studies employ specialized equipment to accurately measure physical variables during thermal runaway events. However, such tests typically require robust equipment which limit their availability in conventional laboratory environments. In this context, the present study proposes and evaluates an experimental methodology based on the use of a climate chamber combined with an instrumented reduced-volume container, to reproduce severe external heating conditions. The thermal behavior and gas emissions associated with thermal runaway events were characterized in six cylindrical lithium-ion batteries of two different chemistries. Six cylindrical cells with NMC and NCA cathode chemistries were subjected to thermal abuse tests. In addition, gaseous emissions and mass loss were quantified after the event
Penagos Vásquez, Diego AlejandroMarco-Gimeno, JavierMonsalve-Serrano, JavierGarcia, AntonioPerez Balastegui, Jose
In recent years, especially in high-performance spark-ignition engines, the thermal stress of pistons has gradually increased due to the implementation of various technologies, aimed at meeting emission reduction and specific power increase requirements. If the heat is not properly dissipated, cracking and plastic deformation of the material as well as formation of hot spots triggering pre-ignition in the combustion chamber mixture can occur. This last aspect is even more true considering innovative fuels such as hydrogen. To overcome these problems, one or more jets of oil are directed towards the piston under-crown region, impacting at high speed. This technique ensures immediate cooling and allows the engine performance to be increased without compromising the useful life. In order to optimize the oil jet effectiveness, 3D-CFD can be proficiently adopted. In this regard, the aim of this work is to define a robust numerical methodology able to simulate oil jet impingement and piston
Duni, AndreaBerni, FabioBreda, SebastianoFontanesi, StefanoGilioli, Filippo
This work presents the development of a user-oriented software tool for the cradle-to-grave Life Cycle Assessment (LCA) of passenger cars, enabling robust comparisons of greenhouse gas emissions across heterogeneous vehicle configurations. The tool supports informed decision-making by quantifying and visualizing environmental impacts associated with alternative mobility choices over the full vehicle life cycle, including production, use, maintenance, and end-of-life stages. The proposed framework allows key parameters describing both the vehicle and its usage to be explicitly defined, including powertrain type, dimensions and weight, ownership profile (new or second-hand vehicles, partial ownership periods, leasing scenarios), annual mileage, vehicle lifetime assumptions, and the carbon intensity of fuels or electricity sources. Country-specific energy mixes are incorporated, enabling the same vehicle to be assessed under different geographic contexts and highlighting the strong
Gastaldi, ChiaraCibrario, Luca
With the United Kingdom’s goal to achieve a fully decarbonised energy sector by 2035 and achieve net zero greenhouse gas emissions by 2050, the transition of the UK’s passenger car fleet to battery electric vehicles (BEVs) plays a crucial role in reaching this goal. This study evaluates the environmental and energy impact of large-scale BEV adoption by modelling future uptake scenarios using historical fleet data combined with assumed impact of future policy such as the 2030 ban on the sale of new petrol and diesel vehicles. Three predictive models have been developed: fast uptake, in which approximately 100% of the passenger car fleet is replaced by BEVs; moderate uptake, where a large majority of passenger cars are BEVs; and slow uptake, in which BEV adoption does not reach a majority. The results have shown that, if a medium- or large-scale adoption is possible by 2040 predicting nearly 37 million BEVs on the road, the associated electricity demand is predicted to rise close to 110
Burke, BradleyKateregga, SunnySodre, Jose Ricardo