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G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
Alloy wheels are essential safety components in two-wheeled vehicles. This study details the finite element analysis (FEA) used to simulate and evaluate the wheel and tire performance under the double mass impact load specified by the AIS-073 (Part-1) standard. The impact is carried out by dropping a striking mass along with a main mass onto the alloy wheel–tire assembly, as per the standard. The alloy wheel is modeled using a three-dimensional finite element model with elastic-plastic material behavior, and the tire is modeled with its internal elements (e.g., carcass, belt, etc.). The prediction of wheel impact failure is based on the total plastic work of the ductile fracture mechanism. The validity of results is confirmed by comparing the predicted permanent lateral rim deformation against the measured lateral deformation from a corresponding physical test.
Minz, Jai ShankarSingh, Sanjay KumarNirala, Deepak Kumar
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
AMS6885/1 gives information about the technical requirements and qualification procedure for unidirectional carbon fiber tape epoxy repair prepreg capable of curing under vacuum for repair of carbon fiber reinforced epoxy structures. The repair system includes an epoxy film adhesive to be applied in a co-bonding process with the prepreg for solid laminate and sandwich bonding.
AMS CACRC Commercial Aircraft Composite Repair Committee
Ethanol requires elevated intake temperatures to initiate autoignition in Homogeneous Charge Compression Ignition (HCCI) as a high-octane single-stage fuel. To leverage the high thermal efficiency, low engine-out NOx, and near-zero soot inherent to HCCI with ethanol, a custom piston design was developed to enable high compression ratios (CR) up to 22.5:1. This study investigates HCCI combustion with ethanol at three CRs of 17.5, 20.0, and 22.5 through equivalence ratio and boost sweeps performed to assess the reduction in the intake temperature requirement at high CRs and the emissions and efficiency trade-offs. Results indicate a clear benefit with reduced intake temperature requirements with increasing CR. However, a combustion efficiency penalty was observed at high CRs. Three-dimensional Computational Fluid Dynamics (CFD) simulations were performed using Large Eddy Simulation (LES) coupled with a detailed chemistry model to investigate the underlying mechanisms of the combustion
Vedpathak, KunalKumar, MohitMotwani, RahulDatar, AdityaGainey, BrianLawler, Benjamin
This document (Technical Specification) gives information about qualification rules and the relation between the different specification parts involved, such as the Technical Specification (TS), the Material Specification (MS), and the Purchasing Specifications (PS).
AMS CACRC Commercial Aircraft Composite Repair Committee
This test method outlines the standard procedure for measuring the radial and axial internal clearance of rolling element bearings used in airframe controls.
ACBG Rolling Element Bearing Committee
This SAE Aerospace Information Report (AIR) provides descriptions of test methods for determining if an aircraft surface coating of any thickness has adverse effects on aircraft deicing/anti-icing fluids with respect to fluid holdover time performance and aerodynamic performance. Although not the primary mandate of the G-12 Aircraft Ground Deicing Committee, this document also provides descriptions of suggested test methods for evaluating aircraft surface coatings with respect to durability, hardness, weathering, aerodynamic drag, ice adhesion, ice accumulation, contact angle, and thermal conductivity. These additional tests can provide informational data for characterizing the coatings and may be useful to operators when evaluating the coatings.
G-12ADF Aircraft Deicing Fluids
A novel looped-freezing mean approach based on Detached Eddy Simulation (DES) approach is developed in context of assessing underhood cooling performance in heavy-duty vehicles. The method involves computing a temporally averaged flow field from DES simulations, which is then frozen and used by the energy solver to predict temperature distributions. This process is iteratively repeated until a statistically steady-state temperature field is achieved. It is demonstrated that traditional DES approach demonstrates superior accuracy in capturing forced convection heat transfer compared to the Reynolds-Averaged Navier–Stokes (RANS) method. The validation against experimental data for flow over a heated sphere at a Reynolds number of 105 shows that DES yields Nusselt numbers with better correlation than RANS. However, it is observed that DES approach captures unsteady flow features that introduce temporal fluctuations in heat transfer. In the context of underhood cooling evaluations where
Holay, SarangSankar, HariDixit, PritishSingh, Ramanand
The increasing pressure to decarbonize manufacturing systems is pushing industry beyond conventional lightweighting strategies toward material and process paradigms, capable of delivering functional performance with radically lower environmental impact. In this context, polymer-based composite Additive Manufacturing (AM) offers an underexplored yet highly promising pathway for sustainable production of load-bearing components. This study presents a preliminary comparative cradle-to-gate Life Cycle Assessment (LCA) of a Formula SAE brake pedal, assessing the environmental transition from conventional sheet metal fabrication and finishing operations of Aluminum 7075-T6 to additive manufacturing solutions, with specific focus on Carbon-Fiber-Reinforced Polymer (CFRP) composites. Two topology-optimized designs, respectively for Powder Bed Fusion (PBF) in AlSi10Mg and Material Extrusion (MEX) in Polyethylene Terephthalate Glycol with Carbon Fiber (PETG-CF) are compared to conventional
Dalpadulo, EnricoRusso, MarioApté MD, RaphaëlleLeali, Francesco
Hydrogen-fueled rotary engines offer a promising zero-emission solution for compact commercial powertrains. This study reports experimental results from the further development of a naturally aspirated, direct-injection hydrogen rotary engine by HTM. Initial applications, such as an airport baggage tractor, demonstrated technical feasibility but revealed pre-ignition that limited maximum torque. To address this, mixture formation was investigated using an experimental setup with two independently controlled injectors feeding a single rotor injection channel. The effects on operating behavior, efficiency, and NOx emissions were evaluated. The dual-injector configuration significantly shortens injection duration and improves spatial distribution of hydrogen within the combustion chamber. Enhanced mixture control suppresses pre-ignition and enables higher mean effective pressure. Systematic variation of injection timing under representative steady-state conditions also shows potential for
Endres, JonasBeidl, ChristianHerold, TimLavall, PhilippSchmidt, MarvinHofmann, SilasKahl, Jonas
The integration of Electric Vehicles (EVs) as active grid resources represents a pivotal shift towards decarbonization. However, the implementation of effective Vehicle-to-Everything (V2X) services faces technical challenges regarding interoperability, predictive management, and battery health preservation. This work presents a comprehensive system design and research methodology developed within the framework of the FLEXV2X project, aimed at addressing interdependencies within a unified bidirectional charging ecosystem. The proposed scientific framework addresses two complementary timescales. At the device level, the study details the modelling and optimization of bidirectional converters, focusing on control algorithms designed to ensure robust dynamic response and efficiency. Building upon this hardware foundation, the paper describes a system-level optimization strategy. By employing open-source cyber-physical modelling, the architecture simulates complex EV-grid interactions. This
Lutzemberger, GiovanniBarater, DavideCeraolo, MassimoFera, CesareLeaver, IanPasini, Gianluca
Hydrogen is emerging as a compelling energy carrier for future transportation due to its potential to enable fully decarbonised operation and near-zero tailpipe pollutant emissions. Realising this potential in reciprocating internal combustion engines requires a detailed understanding of the complex interactions governing hydrogen combustion and emissions formation. In this context, physics-based reduced-order emission predictive modelling offers a powerful means to accelerate the development and optimisation of hydrogen-fuelled engines by enabling rapid evaluation of operating strategies without the need for extensive experimental campaigns. This study investigates the simulation of nitrogen oxides (NOx) and unburned hydrogen (uH2) emissions from a 0.5L spark-ignition direct injection single-cylinder research engine within a 1D-0D simulation approach. For NOx prediction, a simplified kinetic mechanism is coupled with both a 0D two-zone combustion model and a thermal multi-zone in
Malfi, EnricaDe Felice, MassimilianoEsposito, StefaniaRibnishki, AleksandarKing, AidanAkehurst, SamJones, PeterGoyal, Harsh
Regulators and policymakers have introduced increasingly stringent limits on tailpipe CO₂ and pollutant emissions to accelerate the decarbonization of heavy-duty vehicle applications. The development of innovative propulsion technologies — such as advanced combustion systems, low-friction reciprocating components, and improved aftertreatment solutions — combined with hybridization and the adoption of alternative fuels (e.g., biogas, HVO, green hydrogen), is a key pathway for meeting future emission and GHG targets. In this study, advanced combustion systems were developed for a 13-liter diesel engine for heavy-duty truck applications, with the objective of meeting forthcoming Euro VII regulations while maximizing thermal efficiency. The combustion system architecture—including open-bowl geometry with high aspect ratio, injector nozzle with wider spray opening angle, and reduced swirl ratio—was optimized using a Machine Learning–algorithm trained on high-fidelity 3D CFD combustion data
Belgiorno, GiacomoCentini, Maria PiaPezza, VincenzoCozza, Ivan F.Pesce, Francesco C.Vassallo, AlbertoColombo, GiovanniGallo, AlessandroMirzaeian, MohsenBorg, Jonathan
The ongoing energy transition demands the decarbonization of the transport sector, for which the use of premixed hydrogen in spark-ignition (SI) engines appears very promising. However, modeling the combustion of the lean hydrogen/air mixtures required for safe, efficient, and low-NOx engine operation involves multiple open issues. Correct prediction of flame kernel initiation and growth is a difficulty that hydrogen shares with hydrocarbon fuels, while properly accounting for the instabilities that characterize lean hydrogen flames is an additional demanding task. In this work, a 1D kernel expansion model of general validity recently proposed by the authors is implemented into OpenFOAM, an open-source 3D CFD software package, to enable numerical simulation of expanding spark-ignited flame kernels. Firstly, the OpenFOAM framework is presented focusing on XiFluid, its flame propagation model based on a regress variable whose evolution depends on the laminar flame speed. Then, the
Dotteschini, EnricoPretto, MarcoGiannattasio, PietroGadalla, Mahmoud
In commercial areas that no longer favor diesel engines, such as Europe, it might be interesting to convert an existing compression ignition engine to the spark ignition operation and to use natural gas (NG) because of its advantages: availability of still abundant supplies worldwide and environmental benefits compared to conventional liquid fossil fuels. This paper first presents experimental results on NG combustion inside such a converted engine with diesel-like architecture dedicated to light-duty vehicles and passenger cars. Particularly, our study carried out at the engine test bed revealed that in certain operating points (low speed and load, stoichiometric mixture and rather high spark advance), the combustion is split into two distinct events (first, a fast combustion inside the cylinder and piston bowl and then, a slower combustion occurring outside the bowl-in combustion chamber, in other words, in the squish region), which is not specific to the standard spark ignition
Clenci, Adrian F.Popa, RobertBerquez, JulienIorga-Siman, VictorMagheru, CatalinPunov, PlamenNiculescu, Rodica
This paper presents a novel concept for battery electric vehicles (BEVs), referred to as the low-voltage reconfigurable electric vehicle (LVREV). The LVREV is designed to bridge the gap between L- and M-class vehicles by adopting a <60 V multi-phase powertrain combined with a swappable battery system, maintaining the overall vehicle mass below one ton. This configuration enables adaptable driving range, optimized energy consumption in urban environments, and enhanced safety. The LVREV features two distinct operating modes. Frugal mode is intended for urban use and employs a smaller battery pack to maximize efficiency and reduce vehicle mass, while Dual mode is tailored for longer extra-urban trips through the use of a dual-battery configuration. The key innovations of the LVREV concept include a reconfigurable vehicle architecture capable of meeting both urban and extra-urban mobility requirements, thus providing a highly versatile transportation solution. In addition, the low-voltage
Tramacere, EugenioFavelli, StefanoGalluzzi, RenatoTonoli, Andrea
Hydrogen internal combustion engines (H2ICE) have emerged as a promising solution for decarbonisation of the transport sector, due to low cost and potential for rapid deployment. However, abnormal combustion and high nitrogen oxide (NOx) emissions limit stoichiometric operation, making dilution strategies essential. While lean combustion has been widely studied, combined dilution strategies of air and exhaust gas recirculation (EGR) require further investigation. This work presents experimental results from a boosted 0.5-litre spark-ignition direct-injection single-cylinder research engine equipped with high-tumble ports and cooled high-pressure EGR. Relative air–fuel ratios (lambda) of 1 to 3 and EGR rates of 0 to 40% are evaluated at 5, 10, and 15 bar of indicated mean effective pressure (IMEP) at 2000 rpm to assess effects on net indicated thermal efficiency (nITE), combustion, and emissions. A peak nITE of 43.5% is achieved at 10 bar IMEP, λ = 2.5, and 30% EGR, which can be
King, AidanIslam, RezaPickering, SimonYuan, HaoMudge, HenryGiles, KarlGoyal, HarshJones, PeterAkehurst, SamEsposito, Stefania
Besides the electrification of the transport sector, the growing interest in alternative fuels for internal combustion engines represents a promising pathway to effectively decarbonize transportation over the coming decades. Predictive combustion models implemented within CFD frameworks are a critical tool to guide the design of next-generation internal combustion engines fuelled with alternative fuels. Accurate prediction of the combustion heat release process is influenced by multiple interacting parameters, requiring combustion models that can reliably adapt to variations in fuel chemical properties and operating conditions. In this study, two well-established combustion models considered to model combustion development in Spark-Ignition engine, namely the Extended Coherent Flame Model (ECFM) and the G-equation model, are compared to assess their capability to adapt to changes in fuel chemical composition. Both models, based on the flamelet formulation are deliberately tested beyond
Sola, RiccardoBaratta, MirkoMisul, DanielaRousselle, ChristineBREQUIGNY, PierreColin, Olivier
The EU funded innovation project High-Voltage fast-charging Efficient electric vehicle Powertrains (HiVEP) develops innovative technologies for mass-market electric vehicles (EVs) by advancing architectures operating above 800 V. These architectures integrate silicon carbide (SiC)-based power electronics, rare-earth-free electric machines with active winding reconfiguration, high C-rate batteries, and optimized thermal management systems. HiVEP aims to enable fast charging in less than ten minutes, reduce energy consumption by at least 25%, extend the driving range by 20%, and cut system costs by up to 20% in volume production. This article deals in detail with the project objectives, the methodological approach, and the expected key innovations, as well as the technical, environmental, and social impacts. The discussion situates HiVEP within the European research and innovation landscape, emphasizing its role in accelerating adoption of sustainable mobility solutions.
Schernus, ChristofNada, ShadyNeuhaus, ChristophEwald, JensSwierc, DanielKallur-Krishnamoorthy, RajeshVasiliadis, Harilaos
As vehicle technologies evolve toward electrification and advanced aftertreatment, understanding the biological implications of their exhaust emissions remains essential. This study presents a harmonized comparative toxicological assessment of five Euro 6 vehicles representing gasoline, hybrid, plug-in hybrid, compressed natural gas (CNG), and diesel technologies. Vehicles were tested under realistic driving conditions on a chassis dynamometer. Diluted exhaust was delivered directly to human lung epithelial cells (A549) using a controlled air–liquid interface (ALI) exposure system. Solid and total particle number emissions were measured, and deposited particle mass was estimated from size-resolved distributions and deposition efficiency. Vehicles equipped with particulate filtration showed lower solid particle emissions overall, while differences between gasoline particulate filter-equipped vehicles indicated that hybridization can further influence emission levels. Diesel operation
Tsakonas, GeorgiosStamatiou, RodopiLazou, AntigoneSamaras, ZissisElihn, Karine
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. While not intended as a design manual for individual system components, it does refer out to other SAE specifications where more detail on specific components and subsystems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAVAIR 06-5-504, as well as an appendix summarizing basic fluid mechanical equations that are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modeling tools rather than by hand, but it is considered important for the designer to understand the principles. Some details specific to military aircraft are included, but it is intended that later issues of this document will include appendices that give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft. Features unique
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
This digital standard is a requirements extract of AS861C Minimum General Standards for Oxygen Systems. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS13100A Quality Management System Requirements for Aero Engine Design and Production Organizations. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.