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Real-time monitoring of metal wear debris in lubricating oil is crucial for accurately assessing aerospace equipment health and preventing catastrophic mechanical failures. Although three-coil differential inductive sensors are widely used due to their high sensitivity and robust structure, their detection performance inevitably degrades under the influence of multi-physics coupling effects inherent in complex industrial environments. Existing analytical models were primarily limited to single electromagnetic field simulations, failing to capture the intricate electromagnetic-thermal-mechanical interactions, which reduced analytical accuracy and hindered the optimization of sensor designs for extreme conditions. To overcome these challenges, this study established a comprehensive parametric simulation model to conduct a rigorous electromagnetic-thermal-mechanical coupled analysis of the differential sensor. Specifically, the research analyzed the underlying mechanisms by which wide temperature variations from -55 °C to 200 °C and specific debris kinematics exert varying degrees of influence on the induced voltage. Quantitative results indicated that both the isolated thermal and mechanical fields altered the voltage by a maximum of 0.649%, demonstrating that the sensor maintains a relatively stable response across extreme thermal gradients. Furthermore, the analysis revealed that increased debris velocity decreased the induced voltage amplitude due to the intensified motion-induced eddy current effects. Notably, in complex multiple debris scenarios, the strong dominant signals generated by ferromagnetic wear debris severely masked the weaker responses from non-ferromagnetic ones, indicating a substantial missed detection risk under mixed contamination conditions. Ultimately, this research successfully filled the critical simulation gap for evaluating these sensors under multi-physics coupling, providing robust theoretical guidance for their reliable deployment in complex industrial applications.
To satisfy the real-time beam tracking requirement of low earth orbit (LEO) satellite ground terminals under highly dynamic pass conditions, this paper proposes a three-state hierarchical state-machine beam-control algorithm for liquid crystal phased array antennas (LCPAs). The tracking process is divided into three stages. S1 coarse nine-point acquisition is used to rapidly cover a wide pointing-uncertainty region. S2 fine nine-point refinement introduces quadratic-surface fitting to obtain local peak estimation at sub-step resolution. S3 predictive tracking adopts an interacting multiple model Kalman filter (IMM-KF) based on the constant-acceleration (CA) model and the Singer model, and designs an adaptive covariance regulation mechanism for both measurement and process noise. Combined with explicit delay compensation for liquid-crystal response time, the method suppresses pointing lag and error accumulation in high-dynamic intervals. A dual-threshold hysteretic loss-of-lock criterion and a filter-reset mechanism are also integrated to guarantee autonomous link recovery. Simulation results show that, in an LEO pass scenario with a maximum angular rate of about 2 °/s, the proposed method reduces the median 2D RMSE by about 52%, reduces the 90% quantile error by about 54%, and lowers the median average power loss from 0.14 dB to 0.03 dB compared with the traditional scheme.