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This specification covers a corrosion-resistant steel in the form of investment castings homogenized and solution and precipitation heat treated to 180 ksi (1241 MPa) tensile strength.
AMS F Corrosion and Heat Resistant Alloys Committee
The escalating dependence of Autonomous Vehicles on Intelligent Transportation Systems (ITS) has highlighted the imperative for comprehensive security protocols to safeguard such vehicles against cyber threats. Intrusion Detection Systems (IDS’s) are pivotal in ensuring the protection of these systems by detecting and alleviating unauthorized access and nefarious activities. The German Traffic Sign Recognition Benchmark (GTSRB) database, which encompasses an extensive compilation of traffic sign imagery, functions as a vital asset for the advancement of machine learning-based IDS. This research elucidates an intrusion detection system (IDS) that employs machine learning algorithms to scrutinize the GTSRB database. The proposed IDS emphasize the preprocessing of the GTSRB dataset to extricate pertinent features that can be employed for the training of machine learning models. Research also focuses on model development with machine learning algorithms to classify traffic signs and
Patil, KamaleshAkbar Badusha, A.Jadhav, SavitriGunale, Kishanprasad
Electric vehicles (EVs) are the cornerstone of sustainable transportation, but their performance and component longevity are heavily influenced by driving behaviors. This study proposes a comprehensive analytical framework to assess how different driving styles affect the operational health of key EV components such as the battery pack, motor, and DC-DC converter. Various driving styles such as aggressive, moderate, and economical are discriminated against using dynamic vehicle operation signatures including acceleration and braking intensity, turning profiles, and load variations. These behavioral patterns are reflected in the electrical responses, namely current and voltage waveforms across power electronic systems. By analyzing these electrical signatures, a range of KPIs can be estimated for each component, offering insights into their operational stress and degradation trends. Experimental analysis using real-time EV datasets validates the framework’s ability to predict and
Deole, KaushikKumar, PankajHivarkar, Umesh
In automotive engineering, understanding driving behavior is crucial for decision on specifications of future system designs. This study introduces an innovative approach to modeling driving behavior using Graph Attention Networks (GATs). By leveraging spatial relationships encoded in H3 indices, a graph-based model constructed, which captures dependencies between various vehicle operational parameters and their operational regions using H3 indices. The model utilizes CAN signal features such as speed, fuel efficiency, engine temperature, and categorical identifiers of vehicle type and sub-type. Additionally, regional indices are incorporated to enrich the contextual information. The GAT model processes these heterogeneous features, learning to identify patterns indicative of driving behavior. This approach offers several significant advantages. Firstly, it enhances the accuracy of driving behavior modeling by effectively capturing the complex spatial and operational dependencies
Salunke, Omkar
With the advent of digital displays in driver cabins in commercial vehicles, drivers are being offered many features that convey some useful or critical information to drivers or prompt the driver to act. Due to the availability of a vast number of features, drivers face decision fatigue in choosing the appropriate features. Many are unaware of all available functionalities displayed in the Human Machine Interface (HMI) System, leading to a bare minimum usage or complete neglect of helpful features. This not only affects driving efficiency but also increases cognitive load, especially in complex driving scenarios. To alleviate the fatigue faced by drivers and to reduce the induced lethargy to choose appropriate features, we propose an AI driven recommendation agent/system that helps the driver choose the features. Instead of manually choosing between multiple settings, the driver can simply activate the recommendation mode, allowing the system to optimize selections dynamically. The
K, SunilDhoot, Disha
This work focuses on the prediction of Trimmed Body Noise Transfer Function (NTF) using Glazed BIW (body in white) structural model characteristics by leveraging Machine Learning (ML) technique. Inputs such as Glazed BIW (GBIW) attachment dynamic stiffness, Body Panel Vibration Transfer Functions (VTF) and Driver Ear level NTFs are employed to predict Trimmed Body NTF for a particular hard point. An iterative process of performing design modifications on the BIW to verify its effect on BIW performance and therefore on Trimmed body NTF is undertaken. BIW geometric parameters are varied in an organized manner to generate hundreds of data points at GBIW level which are provided as input to the train the ML model to predict the trimmed body level NTF. The outcome provides crucial insights of how the trimmed body NTF is closely related to the GBIW design characteristics. This ML approach of predicting trimmed body NTF based on GBIW characteristics provides critical insight about GBIW design
Kulkarni, Prasad RameshBijwe, VilasKulkarni, ShirishSahu, DilipInamdar, Pushpak
The application of AI/ML techniques to predict truck endgate bolt loosening represents a major innovation for the automotive industry, aligning with the principles of Industry 4.0. Traditional physical testing methods are both expensive and time-consuming, often identifying issues late in the development process and necessitating costly design changes and prototype builds. By harnessing AI/ML, manufacturers can now analyze endgate slam and bolt preload data to accurately forecast potential bolt loosening issues. This predictive capability not only enhances quality and safety standards but also significantly reduces the costs associated with tooling and builds. The AI/ML tool described in this paper can simulate a variety of load conditions and predict bolt loosening with over 90% accuracy, considering factors such as changes in loads, bolt diameters, washer sizes, and unexpected masses added to the endgate. It provides valuable design insights, such as recommending optimal bolt
Sivakrishna, MasaniDas, MahatSingh, AbhinavKarra, ManasaShienh, GurpreetLuebke, Amy
In area of modern manufacturing, ensuring product quality and minimizing defects are utmost important for maintaining competitive advantage and customer satisfaction. This paper presents an innovative approach to detect defect by leveraging Artificial Intelligence (AI) models trained using Computer-Aided Design (CAD) data. Traditional defect detection methods often rely on physical inspection, which can be time-consuming and prone to human error. The conventional method of developing an AI model requires a physical part data, By utilizing CAD data, the time to develop an AI model and implementing it to production line station can be saved drastically. This approach involves the use of AI algorithms trained on CAD models to detect and classify defects in real-time. The field trial results demonstrate the effectiveness of this approach in various industrial applications, highlighting its potential to revolutionize defect detection in manufacturing.
Kulkarni, Prasad RameshSahu, DilipJoshi, ChandrashekharKhatavkar, AkshayPoddar, ShivaniDeep, Amar
The BioMap system represents a groundbreaking approach to collaborative mapping for autonomous vehicles, drawing inspiration from ant colony behavior and swarm intelligence. It implements a fully decentralized protocol where vehicles use virtual pheromone trails to mark areas of uncertainty, change, or importance, enabling efficient map consensus without centralized coordination. Key innovations include novel pheromone-based compression algorithms and bio-inspired consensus mechanisms that allow real-time adaptation to dynamic environments. In a simulated urban scenario (Town10HD), three vehicles achieved balanced load distribution (±1.8% variance) and comprehensive coverage of a 253.2m × 217.9m × 22.4m area. The final fused map contained 311 chunks with 72,785 particles and required only 10.4 MB of storage. Approximately 49.2% of map particles exceeded the pheromone significance threshold, indicating active importance marking, while no high-uncertainty regions remained. These results
Bhargav, Anirudh SSubbarao, Chitrashree
In autonomous vehicles, it is vital for the vehicle to drive in a manner that ensures the driver is comfortable and has confidence in the system, which ensures he does not feel compelled to intervene or take control of the vehicle. The system must consider environmental factors and other aspects to provide the driver with a comfortable and stress-free drive. In this regard, the road friction coefficient, which quantifies the grip experienced by the tire on a road, is a critical parameter to be considered by several comfort and safety functions. An inaccurate estimation of road friction coefficient can lead to discomfort in worst case safety risks for the driver, as the system would be over or underestimating the tire’s grip on the road and this alters the vehicle’s response to control inputs. In the context of Advanced Driver Assistance Systems (ADAS), dynamically estimating the road friction coefficient can significantly improve the safety and comfort of driving functions. However
Rangarajan, RishiSukumar Rajammal, Prem KumarSingh, Akshay PratapKumaravel, Sujeeth SelvamKop, AnandBharadwaj, Pavan
A primary focus of an automotive architecture development is to efficiently distribute the mass, energy, and stiffness throughout the body structure. The car body structure is integrated with load carrying members, pillar structures, panels, and joints. These structural members play a significant role in meeting the body in white (BIW) performance within weight targets. The initial development stage of the vehicle architecture has a flexibility to change the sections and joints as compared to the later stages. An effective utilization of the primary stage of the design will minimize the efforts during the later stage of the performance improvements. One of the critical performance metrics of the BIW is noise vibration and harshness (NVH). For better NVH performance, the BIW must meet certain stiffness and mass requirement that is specific to the vehicle configuration and type. A good design strategy of the section parameters of structural members along with stiffer joints will assist
Senthilkumar, VibeeshRaghuvanshi, JayeshkumarLakshe, Shailesh
There is rapidly increasing advancement in Connectivity, Autonomous, Subscription and Electrification features in vehicles which are being developed. These trends have resulted in an increase in attack surface and security risks on vehicles. To handle these growing risks, it has become important to include passive security systems such as Intrusion detection systems (IDS) which can detect successful or possible attempts of intrusion into vehicle systems compromising their security. In vehicles based on Zonal Architecture, two types of IDS can be implemented, Network based IDS (NIDS) and Host Based IDS (HIDS). The NIDS is implemented in Gateway Electronic Control Unit (ECU) and can monitor multiple networks connected to Gateway, whereas the HIDS usually monitors one single host ECU. Extensive research material is available on NIDS for CAN Networks. For example, the CAN Network in a vehicle is monitored for various abnormal behaviours such as increased busload and invalid signal values
E L, Nanda KumarMutagi, MeghaSonnad, PreetiSharma, Dhiraj
The Mahindra XUV 3XO is a compact SUV, the first-generation of which was introduced in 2018. This paper explores some of the challenges entailed in developing the subsequent generation of this successful product, maintaining exterior design cues while at the same time improving its aerodynamic efficiency. A development approach is outlined that made use of both CFD simulation and Coastdown testing at MSPT (Mahindra SUV proving track). Drag coefficient improvement of 40 counts (1 count = 0.001 Cd) can be obtained for the best vehicle exterior configuration by paying particular attention to: AGS development to limit the drag due to cooling airflow into the engine compartment Front wheel deflector optimization Mid underbody cover development (beside the LH & RH side skirting) Wheel Rim optimization In this paper we have analyzed the impact of these design changes on the aerodynamic flow field, Pressure plots and consequently drag development over the vehicle length is highlighted. An
Vihan, Nikhil
ISO/SAE 21434 emphasizes comprehensive cybersecurity risk management throughout the automotive lifecycle. However, specific guidance on validating cybersecurity measures at the production level remains limited. This paper addresses the gap in production-stage validation, particularly after End-of-Line (EOL) flashing, which includes configurations of security hardware and software protection (e.g., hardware register configuration, Debug and P-flash password settings etc.) Current automotive cybersecurity validation methods, despite adherence to ISO/SAE 21434, lack specific procedures for the production stage. The existing system-level validation using the ASPICE V-model (e.g., SWE.6, SYS.5) does not ensure the integrity and functionality of cybersecurity features in the final manufactured unit post-EOL flashing. This gap poses a risk of vulnerabilities being introduced during the EOL process, compromising critical security measures. To mitigate the cybersecurity risks in production
Chakraborty, SuchetaKulanthaisamy, NagarajanSankar, Ganesh
Now a days, with the increasing integration of advanced technology in modern vehicles, manufacturers are now able to update their software seamlessly, thereby enhancing functionality and ensuring optimal performance. Therefore, Software Update Management Systems (SUMS) has been introduced to enhance vehicle security, improve performance, and ensure that the latest software enhancements and fixes can be delivered efficiently. With this increasing complexity and ensure connectivity of modern vehicles, necessitates robust systems to manage software updates. Within this context, the United Nations Economic Commission for Europe's Regulation No. 156 (UN R156) provides specific requirements for SUMS to ensure safety, security, and traceability. The evaluation of R156-compliant SUMS within the framework of functional safety protocols, such as ISO 26262 for automotive presents numerous technical challenges. This paper aims to analyze the impact of R156-compliant SUMS update on the system/item
Talasila, Namitha
Addressing the challenge of optimal strain gauge placement on complex structural joints and pipes, this research introduces a novel methodology combining strategic gauge configurations with numerical optimization techniques. Traditional methods often struggle to accurately capture combined loading states and real-world complexities, leading to measurement errors and flawed structural assessments [9]. For intricate joints, a looping strain gauge configuration is proposed to comprehensively capture both bending and torsional effects, preventing the bypassing of applied loads. A calibration technique is used to create strain distribution matrices and access structural behavior under different loading conditions. Optimization algorithms are then applied to identify gauge placements that yield well-conditioned matrices, minimizing measurement errors and enhancing data reliability. This approach offers a cost-effective solution by reducing the number of gauges required for accurate stress
Shingate, UttamYadav, DnyaneshwarDeshpande, Onkar
The study emphasizes on development of Diesel Exhaust Fluid (DEF) dosing system specifically used in Selective Catalytic Reduction (SCR) of diesel engine for emission control, where a low pressure pumpless DEF dosing system is developed, utilizing compressed air for pressurizing the DEF tank and discharging DEF through air assisted DEF injection nozzle. SCR systems utilize Diesel Exhaust Fluid (DEF) to convert harmful NOx emissions from diesel engines into harmless nitrogen and water vapor. Factors such as improper storage, handling, or refilling practices can lead to DEF contamination which pose significant operational challenges for SCR systems. Traditional piston-type, diaphragm-type, or gear-type pumps in DEF dosing systems are prone to mechanical failures leading to frequent maintenance, repairs, and costly downtimes for vehicles. To overcome the existing challenges and to create a more reliable and simple DEF delivery mechanism the pumpless DEF Dosing system is developed. The
M, HareniGiridharan, JyothivelA.l, SureshV, YuvarajRajan, Bharath
In today’s fast paced and competitive automotive market, meeting the customer’s expectation is the key to any OEM. This has led to development of downsized high performance engines with refinement as an important deliverable. However developing such high output engines do come with challenges of refinement, especially higher torsional vibrations leading to transmission noise issues. Hence, it becomes important to isolate the transmission system from these high torsional vibration input. To address this, one of the most common method is to adopt Dual Mass flywheel (DMF) as this component dampens torsional vibrations and isolates the transmission unit from the same. While Dual Mass Flywheel assemblies do great job in protecting the transmission units by not allowing the oscillations to pass through them, they do have their own natural resonance frequency band close to the engine idle (low) engine speeds, which must be avoided for a continuous operation otherwise it may lead to Dual Mass
Raiker, Rajanviswanatha, Hosur CJadhav, AashishJain, OjaseJadhav, Marisha
Improving transaxle efficiency is vital for enhancing the overall performance and energy economy of electric vehicles. This study presents a systematic approach to minimizing power losses in a single-speed, two-stage reduction e-transaxle (standalone) by implementing a series of component-level design optimizations. The investigation begins with the replacement of conventional transmission oil with a next-generation low-viscosity transmission fluid. By adopting a lower-viscosity lubricant, the internal fluid resistance is reduced, leading to lower churning losses and improved efficiency across a wide range of operating conditions. Following this, attention is directed toward refining the gear macro-geometry to create a gear set with reduced power losses. This involves adjustments to parameters such as module, helix angle, pressure angle, and tooth count, along with the introduction of a positive profile shift. These modifications improve the contact pattern, lower sliding friction, and
Agrawal, DeveshBhardwaj, AbhishekBhandari, Kiran Kamlakar
The regulatory mechanisms to measure emissions from automobiles have evolved drastically over the years. Certification of CO2 emissions is one of them. It is not only critical for environmental protection but can also invite heavy fines to OEMs, if not complied with. In homologation test of a Hybrid Vehicle, it is necessary to correct the measured CO2 to account for deviations in measurement from failed Start-Stop phase and difference between start and end State of Charge (SOC) of battery. The correction methodology is also applicable for vehicle simulation in Software-in-Loop environment and for analyzing vehicle test data for CO2 emissions with programmed digital tools. The focus of this paper is on the correction of CO2 derived from SOC delta in the WLTP homologation drive cycle. The battery energy delta due to difference in SOC between start and end of drive cycle should be converted to corresponding CO2 expended from Internal Combustion Engine. The resulting correction factor is
Gopinath, Shravanthi PoorigaliKhatod, Krishna
Ambient light reflecting off internal components of the car, specifically the Head-Up Display (HUD), creates unwanted reflections on the Windshield. These reflections can obscure the driver's field of view, potentially compromising safety and reducing visual comfort. The extent of this obscuration is influenced by geometrical factors such as the angle of the HUD and the curvature of the Windshield, which need to be analyzed and managed. The primary motivation is to improve driver safety and visual comfort. This is driven by the need to address the negative impact of ambient light reflecting off Head-Up Displays (HUDs), which can impair visibility through the Windshield. There is a need for tools and methods to address this issue proactively during the vehicle design phase. This study employs a tool-based modeling method to trace the pathways of ambient light from its source, reflecting off the HUD, and onto the Windshield using a dimensional modeling tool. It focuses on: Geometrical
Muchchandi, VinodAkula, Satya JayanthMahindrakar, PramodG S, Sharath
Brake response time in truck air brake systems is crucial for ensuring safety and operational efficiency. This paper details the development of a simulation model aimed at fulfilling all regulatory requirements for brake response time, as well as serving as a tool for stopping distance calculations. The actual pneumatic circuit, including brake valves, relay valves, brake chambers, and plumbing have been replicated. The aim is to use 1D simulations to predict the response time compliance during the pressurizing phase (when brakes are applied) of the brake system. A mathematical model is developed using a commercially available 1D simulation tool. This model employs a lumped parameter approach for the pneumatic components, with governing equations derived from compressible flow theory and empirical valve flow characteristics. The simulation outcomes provide detailed response time and pressure build-up profiles. Validation against 201 vehicle test cases showed 96% of simulations within
Kumbar, PrafulMurugesan, KarthikShannon, Rick
Increasing ethanol blending in gasoline is significant from both financial (reducing dependency on crude oil) and sustainability (overall CO2 reduction) points of view. Flex Fuel is an ethanol-gasoline blend containing ethanol ranging from 20% to 85%. Flex Fuel emerges as an exceptionally advantageous solution, adeptly addressing the shortcomings associated with both gasoline and ethanol. Performance optimization of Flex Fuel is a major challenge as fuel properties like knocking tendency, calorific value, vapour pressure, latent heat, and stoichiometric air-fuel ratio change with varying ethanol content. This paper elaborates on the experimental results of trials conducted for optimizing engine performance with Flex Fuel for a 2-cylinder engine used in a small commercial vehicle. To derive maximum benefit from the higher octane rating of E85, the compression ratio is increased, while ignition timing is optimized to avoid knocking with E20 fuel. For intermediate blends, ignition timing
Kulkarni, DeepakMalekar, Hemant AUpadhyay, RajdipKatkar, SantoshUndre, Shrikant