Your Destination for Mobility Engineering Resources

The information and data contained in this SAE Information Report are intended as a guide in the selection of steel types and grades for various purposes. Consideration of the individual types of steel is preceded by a discussion of the factors affecting steel properties and characteristics. SAE J4xx steels are generally purchased on the basis of chemical composition requirements (SAE J403, SAE J404, and SAE J405). High-strength, low-alloy (HSLA) steels (SAE J1392 and SAE J1442) are generally purchased on the basis of mechanical properties; different chemical compositions are used to achieve the specified mechanical properties. Because these steels are characterized by their special mechanical properties obtained in the as-rolled condition, they are not intended for any heat treatment by the purchaser either before, during, or after fabrication. In many instances, as in the case of steels listed in SAE J1268 and SAE J1868, hardenability is also a specification requirement. This information report can be used as a reference for determining the general characteristics and applications of commonly used SAE steels. The use of the typical heat treatments listed in Tables 1 through 7 is recommended. These and other heat treatments commonly used on steel are briefly described at the end of this section.
Metals Technical Committee
This specification covers a gold-palladium-nickel alloy in the form of wire, rod, sheet, strip, foil, pig, powder, shot, chips, preforms, and a viscous mixture (paste) of the powder in a suitable binder.
AMS F Corrosion and Heat Resistant Alloys Committee
This article introduces the Crash-Outcome Occupant Screening Index (COSI), a methodology for comparing police-reported harm outcomes among passenger-vehicle occupants involved in reported crashes. COSI estimates the proportion of crash-involved occupants of a given vehicle model who were recorded by police as injured or killed. The index is designed for data-limited crash datasets where detailed injury severity coding, exposure measures, and crash reconstruction variables are unavailable or inconsistent. COSI was applied to five years of police-reported crash data from Iran to examine high-volume passenger-car models in a market with relatively limited model diversity and long production cycles. The results are presented with 95% confidence intervals and supported by year-to-year repeatability and platform-consistency checks. The index is intended as a descriptive screening and prioritization tool, not as a causal measure of vehicle crashworthiness, registration-based risk, or exposure-adjusted injury risk.
Sadeghipour, Emad
As a part of the project, the homogeneous reactivity-controlled compression ignition (hRCCI) concept is being investigated along with the development of 0D/1D combustion simulation models. The proposed concept employs early direct injection of octanol as the high-reactivity fuel in combination with port fuel injection of ethanol as the low-reactivity fuel. In the previous parts of the publication, testing results and the in-cylinder fuel and temperature distribution predictions were studied. Low-temperature combustion (LTC) concepts such as hRCCI are strongly governed by autoignition chemistry of the fuels and oxidizer, making the explicit consideration of chemical kinetics essential for predictive simulations. In addition, the hRCCI combustion process exhibits high sensitivity to a wide range of control parameters, including intake temperature, intake pressure, excess air ratio, premixed fuel ratio, and direct injection parameters, posing further challenges to model robustness. To address these challenges, a predictive and robust quasi-dimensional multi-zone combustion model for LTC engines is developed. The model couples a 0D/1D flow framework implemented in GT-POWER with detailed chemical kinetics solved using a Python–Cantera interface for user-defined combustion modeling. The combustion framework incorporates dedicated sub-models to account for fuel evaporation, interzonal heat transfer, wall heat transfer, spatial distribution of directly injected octanol, and temperature stratification across the zones. The model’s predictive capability is validated against experimental data from a single-cylinder research engine under variations in intake pressure, intake temperature, premixed ratio, and the start of direct octanol injection. The simulation results show strong agreement with experimental measurements, demonstrating the robustness and predictive accuracy of the developed modeling approach. The proposed simulation framework provides a valuable tool for the future development and optimization of low-temperature combustion engine concepts aimed at improving efficiency and reducing emissions.
Sundaram, Pravin Kumar, Grundl, Larissa Michaela, Trapp, Christian Thorsten, Tinschmann, Georg
AE-8C2 Terminating Devices and Tooling Committee
Physical constraints are characterized by vehicle stability boundaries and actuator hardware limits. However, they cannot capture driver perception of vehicle responses or quantify the effects of actuator inputs on vehicle stability. This article proposes a double-envelope coordinated control strategy with subjective–objective consistent stability evaluation for corner-module vehicles. Actuator stability margins are derived from vehicle stability boundaries under four-wheel steering and distributed drive. They are used to prevent vehicle instability in advance by constraining destabilizing actuator inputs. Real-vehicle tests identify driver-perceived boundaries under varying vehicle speeds and road adhesion conditions. Mapping these boundaries to the objective stability index establishes a subjective–objective consistent evaluation. Actuator stability margins and consistent evaluation form a soft envelope, while vehicle stability boundaries and actuator hardware limits define a hard envelope. The resulting double-envelope coordinated control adjusts actuator priorities according to the actuator stability margins and adapts control targets to reflect driver perception. CarSim-Simulink co-simulation and hardware-in-the-loop experiments demonstrate improvements in extreme obstacle avoidance capability and driver handling confidence.
Shi, Wenbo, Ding, Haitao, Xu, Nan, Zhang, Xinjie
This specification covers a corrosion-resistant steel in the form of two types of aircraft tubing.
AMS F Corrosion and Heat Resistant Alloys Committee
This SAE Aerospace Recommended Practice (ARP) is intended to provide guidance on verifying the integrity of inflation pressure sealing systems of aircraft wheel/tire assemblies.
A-5A Wheels, Brakes and Skid Controls Committee
This specification establishes the requirements for an expanded polytetrafluoroethylene (ePTFE) in the form of sealing tape, gaskets, or sheets requiring no mixing or curing.
AMS G9 Aerospace Sealing Committee
This specification covers the requirements for an aluminum brazing flux in granular form.
AMS B Finishes Processes and Fluids Committee
This specification covers one type of nickel-aluminum bronze in the form of extruded bars, rods, and tubes up to 4.00 inches (101.6 mm) in nominal diameter, distance between parallel sides, or wall thickness (see 8.5).
AMS D Nonferrous Alloys Committee
This specification covers one type of bronze in the form of round wire 0.500 inch (12.70 mm) and under in nominal diameter (see 8.5).
AMS D Nonferrous Alloys Committee
This specification covers a corrosion-resistant steel product in the solution and precipitation heat treated (H1075) condition, 4 inches (102 mm) and under in nominal thickness.
AMS F Corrosion and Heat Resistant Alloys Committee
This test procedure is intended to apply to hydraulic pump suction filters and strainers used in automotive automatic transmissions that include hydraulic power pumps. The various paragraphs of Section 5 include a variety of tests and alternative tests that are not applicable to all filters and applications, so the engineer must specify which tests are to be performed for a particular application. These test procedures are intended to evaluate filter functional performance characteristics only; durability is not evaluated under this standard. Filter design requirements must be specified by the engineer on the filter assembly drawing, an applicable engineering specification, or summarized on an application data sheet similar to that found in this recommended practice. See Figure 6. Pressure circuit filters, both barrier and system contamination control types, are not covered under this standard. They are similar in design and construction to filters used in many hydraulic and lubricating applications. Testing for pressure filters is covered by the ISO and SAE standards listed in Section 2.
Automatic Transmission and Transaxle Committee
This document describes a process for use by ADHP integrators of EEE parts and subassemblies (items) that may have been targeted by part manufacturers for other applications. This methodology allows for existing data, such as manufacturer qualification test results, in-service use, and system qualification test data, to meet the application requirement and to identify gaps in data that require additional testing or analysis. This document describes a process to define and accomplish application-specific qualifications that provide confidence to both the ADHP integrators and the integrators’ customers that the item will perform its function(s) reliably in the ADHP application. It does not describe specific tests to be conducted, sample sizes to be used, or results to be obtained.
APMC Avionics Process Management
This SAE Recommended Practice (RP) aids in the identification, handling, and shipping of lithium batteries to and from specified locations. It is the specific intent of this RP to identify, utilize, and reference existing U.S. and international hazardous materials (dangerous goods) transportation regulations, which are the only methodologies to be used to establish transportability. It is also the intent of this RP to provide recommendations to be used by service and shipping personnel for the purpose of determining a possibly damaged/defective battery’s transportability. In support of the service and shipping personnel, these recommendations seek to use standard tools of the trade and avoid laboratory-type equipment.
Battery Transportation and Storage Committee
This document presents design and application information which will allow optimized utilization of filter line wire and cable purchased to AS85485. Filter line wire is defined and design information is presented. The electrical and mechanical performance characteristics of the wire, along with recommended harnessing methods and techniques, are also presented.
AE-8A Elec Wiring and Fiber Optic Interconnect Sys Install
Proactive safety and vehicle automation typically requires high energy use from sensors and energy-intensive computing from sensor data processing. For high-quality, reliable perception and localization within a driving environment at the vehicle level, incoming data from multiple sensors need to be fused using advanced computational algorithms, which demand a high compute load. Alternatively, computational offloading of automated driving tasks shifts energy consumption from the vehicle to cloud infrastructure, where renewable energy sources, such as hydropower or solar power, can be utilized more efficiently. Herein, an optimal scheduling strategy for autonomous driving tasks via the cloud layer is formulated as a mixed-integer linear programming (MILP) problem and verified using measurement-informed task graphs. It is shown that cloud-based computational offloading enables energy-efficient operation while maintaining task deadlines to ensure the timely availability of perception and localization information, which is consistent with prior studies in the literature. Simulation results demonstrate that on average, 35.78% of the computational load was offloaded to the cloud, which can achieve significant energy savings for the onboard system. The compute operations achieved an average energy savings of 35.65%, while total system savings ranged from 26.16% to 30.67% under different cloud energy efficiency scenarios, highlighting the advantages of offloading compute-intensive tasks. The framework was further evaluated using multiple directed acyclic graph (DAG) configurations to assess its scalability and adaptability. Critical tasks, such as sensor fusion, were executed exclusively on the vehicle to ensure real-time responsiveness.
Sharma, Sachin, Meyer, Richard, Feinberg, Ben, Asher, Zachary
As part of the dtec.bw MORE project, serial hybrid powertrains featuring alternative combustion regimes, specifically homogeneous reactivity-controlled compression ignition (hRCCI), are under investigation to maximize thermal efficiency while minimizing NOx and soot emissions. The proposed hRCCI concept utilizes dual-fuel stratification, employing early direct injection (DI) of octanol (high-reactivity fuel) alongside port fuel injection (PFI) of ethanol (low-reactivity fuel). While 0D/1D engine modeling is essential for developing predictive powertrain simulation frameworks, conventional models often lack the robustness required to capture the complexities of low-temperature combustion (LTC). This study addresses this limitation by developing a multi-zone “onion skin” quasi-dimensional model. Since for LTC, ignition and heat release rates are highly sensitive to thermal and chemical stratification, capturing these gradients is critical. 3D computational fluid dynamics (CFD) simulations are capable of capturing thermal and chemical stratifications to a high degree of accuracy, whereas 0D simulation models, in general, do not consider them. The primary contribution of this work is the translation of high-fidelity 3D CFD data into a computationally efficient quasi-dimensional environment. A simplified 3D CFD architecture was utilized to map the effects of various operating parameters on mixture distribution. Using these results, a regression learning model was trained to predict octanol and temperature stratification within the combustion chamber. Validation against simulation data demonstrates that this coupled machine learning and multi-zone approach provides a robust, predictive tool for evaluating advanced LTC concepts within larger system-level simulations.
Sundaram, Pravin Kumar, Grundl, Larissa Michaela, Trapp, Christian Thorsten, Tinschmann, Georg
This article presents an experimental investigation of off-tracking in a tractor–semitrailer during intersection-type turning maneuvers, which typically involve quarter-circle turning paths at urban junctions. Two coupling configurations are examined: a conventional fifth-wheel coupling (CFWC) and a split fifth-wheel coupling (SFWC). A scaled articulated vehicle prototype is developed to conduct controlled low-speed turning tests across multiple radii representative of intersection maneuvering conditions. The measured trajectories of the tractor and semitrailer are compared with predictions from a previously developed zero-speed kinematic model adapted for the present configuration. Maximum off-tracking is quantified for both coupling systems, and agreement between measured and simulated trajectories is evaluated using a normalized root-mean-square error metric. Results show that the SFWC consistently reduces off-tracking relative to the CFWC across all tested radii, while the kinematic model predicts the measured off-tracking profiles with mean-normalized errors below 0.1. The study is positioned as an experimental assessment of a previously proposed SFWC concept and kinematic formulation, rather than as a new coupling concept or a new modeling method. The findings provide controlled experimental evidence on the influence of coupling configuration on low-speed off-tracking behavior, while the practical implementation of the SFWC is identified as requiring further full-scale mechanical design, articulation limit, and durability studies.
Jogi, Ajith, Chandramohan, Sujatha, Krishnapillai, Shankar
With the rising pressure of a global energy transition to cleaner energy systems, the transportation sector faces a challenge in maintaining its current structure and adapting to all the required changes. Dual-fuel technology emerges as a promising alternative to keep the viability of the sector while utilizing environmentally friendly fuels alongside traditional hydrocarbons, without deep structural changes in the current framework. This work investigates the impact of the use of methane gas coupled with diesel fuel, specifically focusing on its influence on the ignition delay time (IDT) in a dual-fuel combustion setting. The investigation employed the Advanced Fuel Ignition Delay Analyzer (AFIDA), a constant-volume combustion chamber capable of automatically measuring multiple samples in a single run. Methane gas was introduced into the chamber at molar concentrations of 1%, 2%, and 3% and at initial pressures of 5 and 10 bar, with temperature values ranging from 653 to 723 K. With the same amount of diesel being injected for all experiments, it was possible to replace up to 40% of the total energy release with methane during the combustion process. Compared to pure diesel, the IDT values of the methane–diesel mixtures were only affected in low-temperature settings. At higher temperatures, the IDT values remained largely consistent with those of pure diesel, suggesting that higher substitution ratios of methane are feasible without compromising the ignition delay. This work also uncovered that the percentage of energy replaced by methane does not have a direct correlation with IDT or peak pressure values.
Pacheco Virginio, Thiago, Eraqi, Basem, Sakleshpur Nagaraja, Shashank, Sarathy, S. Mani